Wednesday, May 13, 2015

Re: [MW:23276] Weld Repair procedure on clad surface

Hi

How visual inspection can be last stage ? Is it so as per approved QAP.

Why were these so called  dent marks on clad surface not observed during visual and final dimension inspection before releasing the equipment for hydro test ? Also they could have been highlighted during weld visual and final LPT of the weld.

Regards

Prem Nautiyal
9769316004



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-------- Original message --------
From: 'vinit vani' via Materials & Welding
Date:13/05/2015 5:02 PM (GMT+05:30)
To: materials-welding@googlegroups.com
Subject: [MW:23274] Weld Repair procedure on clad surface

Dear all,

In one of our export Job, we  are facing following problem at the last stage. Expert comments  will be highly appretiated in this regard.
The details are as follows.
Design code ASME SEC VIII DIV 1
MOC-SA516GR 70+ SB 424 UNS NO8825(Alloy 825)
BASIC CONCERN- At the last stage of visual inspection ,TPI found some dent marks depth max upto 0.7mm on the 3mm thk clad surface.
The job is already passed in  hydro test after PWHT.
Now to do repair of these dent marks we have proposed  GTAW Process for base metal
SB 424 UNS NO8825 TO SB424 UNS NO 8825.
This was by considering the repair  only at clad surface & not in base metal i.e.SA516GR70.
Client Remarks- GTAW weld overlay Process to be qualified instead of GTAW butt joint Process with all applicable tests along with Hardness Test.
Pl note that This is basically a clad repair procedure and  to demonstrate a no new HAZ formation on the base metal
PL SHARE YOUR COMMENTS ABOUT SUITABILITY OF PROCESS.

Best Regards,

Vinit

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