Friday, September 30, 2022

Re: [MW:33521] Impact Test Requirement : ASME Sec. VIII Div.1

Dear Sir,


Wt will be the test temperature and the acceptance criteria to procure the material.

On Fri, 30 Sept 2022, 7:55 am Pravin Kurade, <pravinkurade@gmail.com> wrote:
Yes impact is required ref UG 84 chart

On Fri, 30 Sep 2022 at 09:08, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts, 

Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C.

Thank You & Regards

Williams P Wilson
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QA/QC Engineer
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Re: [MW:33516] Personnel qualification to witness Sensitive Leak Test

Please refer SNT TC 1A for qualification requirement 


On Fri, 30 Sep 2022 at 09:08, maheshQAQC <chilukamarimahesh@gmail.com> wrote:
Dear Exerts,
is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.?
your valuable inputs are  highly appreciated thanks.

Mahesh

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Re: [MW:33516] Impact Test Requirement : ASME Sec. VIII Div.1

Yes impact is required ref UG 84 chart

On Fri, 30 Sep 2022 at 09:08, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts, 

Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C.

Thank You & Regards

Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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[MW:33514] Personnel qualification to witness Sensitive Leak Test

Dear Exerts,
is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.?
your valuable inputs are  highly appreciated thanks.

Mahesh

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Thursday, September 29, 2022

[MW:33514] Impact Test Requirement : ASME Sec. VIII Div.1

Dear Experts, 

Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C.

Thank You & Regards
Williams P Wilson
+968-94600828
QA/QC Engineer
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[MW:33514] Higher strength grade for E7018-1

Dear expert's,

Kindly explain about higher strength/TS/YS of E7018-1.

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Re: [MW:33513] Hydrotest as per ASME B 31.3

Dear Exerts,
is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.?
your valuable inputs are  highly appreciated thanks.

Mahesh




On Friday, 10 December 2021 at 11:39:58 UTC+8 mhaskar aly wrote:
Pressure Test and Leak test are two different tests; used for different purposes.

On Tue, 12 Oct 2021, 15:47 krishna kamal nayan Pandey, <kkmec...@gmail.com> wrote:
Dear Experts,
As per b 31.3 Joints can be painted before leak test. Is the leak test referred here as a hydrotest also? Please confirm.

image.png

Best Regards,

 

Krishna Kamal Nayan  


 

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Wednesday, September 28, 2022

Re: [MW:33512] OLET welding in Cladding

Dear Sir

Thank you for this knowledge sharing. Can you please mention the reference standards used for this cladding.

Thanks and Regards
SHAM SHAHABUDDIN
QC INSPECTOR - WELDING


On Tue, Aug 23, 2022 at 9:28 AM 'Neilash Kumar' via Materials & Welding <materials-welding@googlegroups.com> wrote:
Yes before joining the olet to cladded pipe 

Step 1
Buttering on top of pipe face side wall  drilled location .

Step 2 
Grinding using same grade stainless wheel 

Step 3
Etiching using acids to see carbon replaced with stainless steel clad material 

Step 4 cladding and followed with NDT (UT and RT to see the full penetration joint .

Best Regards 
Neilash 



On Sun, Aug 21, 2022 at 11:52 AM, TANSON N
Dear All,
How is olet welded with claded pipe,is there any procedures to follow?

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Tuesday, September 27, 2022

[MW:33511] Crack in forging

Hello to everyone of you.

 we have EN-24 material in supply condition of Forged+ Annealed+ P/Mc   as shown in attached pic. 

Manufacturing process is IND/LRF/VD/LHT .

Please advise the root cause of cracking.

Thanks


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Sunday, September 25, 2022

Re: [MW:33510] FCAW - Procedure Qualification Test

Dear Sir,
FYI

what was the max. hardness value for in the root pass  and in the cap ?   
Root Pass : 224 HV10 & Capp : 198 HV10 

Best Regards ,
ENG. Ahmed Osman


On Thursday, September 22, 2022 at 11:44:06 a.m. GMT+3, williams p wilson <williamswilsonp@gmail.com> wrote:


FYI

Kiswel Brand Flux Cored Wire - E71T1-C1

Thank You & Regards
Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message


On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade <pravinkurade@gmail.com> wrote:
Hello which consumables you used to weld this joint

On Thu, 22 Sep 2022 at 09:04, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts,

Please reply with your valuable comments, details are as follows.

Welding Process : FCAW
Material : SA 516 Gr.70 N, 20 mm Thickness
PWHT : 610 ° C ± 10° C, @ 120 Minutes
Tensile, Bend, Macro & Hardness Values are Accepted.
But in the Charpy Impact Test @ -28° C  , Average on WCL is 09 Joule
In HAZ the average is 217 Joule.

Filler Wire Details
K-71T1-C1, AWS A5.20, 1.2 mm Diameter
Impact Values (as per MTC) , Charpy V-Notch -20° C, Avg. 54 J & Min. 27 J

Thank You & Regards

Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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Re: [MW:33507] FCAW - Procedure Qualification Test

- try to use mixed gas ( argon , CO2 ) instead of pure co2
- reduce as much the layers thickness 
what was the max. hardness value for in the root pass  and in the cap ?   

Best Regards ,
ENG. Ahmed Osman



On Thursday, September 22, 2022 at 11:44:06 a.m. GMT+3, williams p wilson <williamswilsonp@gmail.com> wrote:


FYI

Kiswel Brand Flux Cored Wire - E71T1-C1

Thank You & Regards
Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message


On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade <pravinkurade@gmail.com> wrote:
Hello which consumables you used to weld this joint

On Thu, 22 Sep 2022 at 09:04, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts,

Please reply with your valuable comments, details are as follows.

Welding Process : FCAW
Material : SA 516 Gr.70 N, 20 mm Thickness
PWHT : 610 ° C ± 10° C, @ 120 Minutes
Tensile, Bend, Macro & Hardness Values are Accepted.
But in the Charpy Impact Test @ -28° C  , Average on WCL is 09 Joule
In HAZ the average is 217 Joule.

Filler Wire Details
K-71T1-C1, AWS A5.20, 1.2 mm Diameter
Impact Values (as per MTC) , Charpy V-Notch -20° C, Avg. 54 J & Min. 27 J

Thank You & Regards

Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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Saturday, September 24, 2022

Re: [MW:33508] Which filler wire can use?

Actually it's a mistake the materials is CuNi C70610 and ASTM B62 83600 
Can you tell me for this two material which filler wire we can use and process 

On Fri, Sep 23, 2022, 10:48 PM Mubashir khan <mubashirkhan9642@gmail.com> wrote:
We have already welded with ERCUNI filler wire using p34 to p34 WPS using GTAW process.

Does this welding is acceptable or not? If not, then suggest the welding requirement such as process, filler wire, procedure etc.

On Fri, Sep 23, 2022, 1:52 PM Kannayeram Gnanapandithan <kgpandithan@gmail.com> wrote:
C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan <mubashirkhan9642@gmail.com> wrote:
Dear experts,

Please give your valuable comments

 For CuNi C70610 and ASTM B62 C38600

For these base metal which filler wire we can use and why with reference thanks

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[MW:33508] FILLER WIRE FOR SA240 GR 304 TO ENCOALLOY 8800

Dear all,

What is the filler wire for below mentioned PQR

1 SA240 GR.304 TO UNS NO 8800
2. SA240 GR.304 TO UNS NO 8810



Best Regards
Sujit

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Re: [MW:33506] WPS and PQR

What I understand is :
When we are in high pressure we use T/2 to T+6
When we are in normal pressure we use T/2 to 2T 
Is that right ??  

Le ven. 23 sept. 2022 à 06:15, Kannayeram Gnanapandithan <kgpandithan@gmail.com> a écrit :
As per ASME SEC IX, QW 403.6, Minimum base metal thickness is 11.04mm

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Mon, Jun 13, 2022 at 2:59 PM saleem manhappulath <saleemm9526@gmail.com> wrote:
Dear all


I have PQR Cs to inconel with impact. 
Thinkness 11.07mm
Deposit weld metal thickness: gtaw-6mm smaw -5.07

I need prepare wps for gtaw only
What thickness range will mention for base metal in wps

Regards 
Saleem 
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From iPhone xs

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Re: [MW:33505] Which filler wire can use?

We have already welded with ERCUNI filler wire using p34 to p34 WPS using GTAW process.

Does this welding is acceptable or not? If not, then suggest the welding requirement such as process, filler wire, procedure etc.

On Fri, Sep 23, 2022, 1:52 PM Kannayeram Gnanapandithan <kgpandithan@gmail.com> wrote:
C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan <mubashirkhan9642@gmail.com> wrote:
Dear experts,

Please give your valuable comments

 For CuNi C70610 and ASTM B62 C38600

For these base metal which filler wire we can use and why with reference thanks

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Friday, September 23, 2022

Re: [MW:33504] Which filler wire can use?

C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan <mubashirkhan9642@gmail.com> wrote:
Dear experts,

Please give your valuable comments

 For CuNi C70610 and ASTM B62 C38600

For these base metal which filler wire we can use and why with reference thanks

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[MW:33503] Which filler wire can use?

Dear experts,

Please give your valuable comments

 For CuNi C70610 and ASTM B62 C38600

For these base metal which filler wire we can use and why with reference thanks

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Re: [MW:33502] WPS and PQR

As per ASME SEC IX, QW 403.6, Minimum base metal thickness is 11.04mm

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
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ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
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On Mon, Jun 13, 2022 at 2:59 PM saleem manhappulath <saleemm9526@gmail.com> wrote:
Dear all


I have PQR Cs to inconel with impact. 
Thinkness 11.07mm
Deposit weld metal thickness: gtaw-6mm smaw -5.07

I need prepare wps for gtaw only
What thickness range will mention for base metal in wps

Regards 
Saleem 
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From iPhone xs

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Thursday, September 22, 2022

Re: [MW:33497] E7018 Equivalent Filler Wire for SAW

F7A2EM12K

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Thu, Sep 22, 2022 at 2:27 PM Thota Kishore <krish.royal18@gmail.com> wrote:
Dear Experts,

Could anyone suggest the filler wire & suitable flux for SAW which shall be equivalent to E7018/SMAW.

Thanks in advance.
Regards,
Kishore 

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Re: [MW:33495] FCAW - Procedure Qualification Test

FYI

Kiswel Brand Flux Cored Wire - E71T1-C1

Thank You & Regards
Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message


On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade <pravinkurade@gmail.com> wrote:
Hello which consumables you used to weld this joint

On Thu, 22 Sep 2022 at 09:04, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts,

Please reply with your valuable comments, details are as follows.

Welding Process : FCAW
Material : SA 516 Gr.70 N, 20 mm Thickness
PWHT : 610 ° C ± 10° C, @ 120 Minutes
Tensile, Bend, Macro & Hardness Values are Accepted.
But in the Charpy Impact Test @ -28° C  , Average on WCL is 09 Joule
In HAZ the average is 217 Joule.

Filler Wire Details
K-71T1-C1, AWS A5.20, 1.2 mm Diameter
Impact Values (as per MTC) , Charpy V-Notch -20° C, Avg. 54 J & Min. 27 J

Thank You & Regards

Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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Re: [MW:33494] FCAW - Procedure Qualification Test

Hello which consumables you used to weld this joint

On Thu, 22 Sep 2022 at 09:04, williams p wilson <williamswilsonp@gmail.com> wrote:
Dear Experts,

Please reply with your valuable comments, details are as follows.

Welding Process : FCAW
Material : SA 516 Gr.70 N, 20 mm Thickness
PWHT : 610 ° C ± 10° C, @ 120 Minutes
Tensile, Bend, Macro & Hardness Values are Accepted.
But in the Charpy Impact Test @ -28° C  , Average on WCL is 09 Joule
In HAZ the average is 217 Joule.

Filler Wire Details
K-71T1-C1, AWS A5.20, 1.2 mm Diameter
Impact Values (as per MTC) , Charpy V-Notch -20° C, Avg. 54 J & Min. 27 J

Thank You & Regards

Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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[MW:33492] Re: FCAW - Procedure Qualification Test

Dear Experts,
Greetings!!

Anyone knows the reason for very low impact test values on the weld centerline.
Thanks in advance.

Welding Process : FCAW
Material : SA 516 Gr.70 N, 20 mm Thickness
PWHT : 610 ° C ± 10° C, @ 120 Minutes
Tensile, Bend, Macro & Hardness Values are Accepted.
But in the Charpy Impact Test @ -28° C  , Average on WCL is 09 Joule
In HAZ the average is 217 Joule.

Filler Wire Details
K-71T1-C1, AWS A5.20, 1.2 mm Diameter
Impact Values (as per MTC) , Charpy V-Notch -20° C, Avg. 54 J & Min. 27 J

Thank You & Regards
Williams P Wilson
+968-94600828
QA/QC Engineer
Please consider the environment before printing this message

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Re: [MW:34874] ASME IX, groove weld during WQT limits for Fillet Weld production

Hi David,  There are two points in WQT. 1. Thickness of Base Metal -T 2. Thickness of Weld Metal -t When you use a combination of two proces...