Saturday, October 28, 2023

Re: [MW:34620] Dissimilar welding chemical/PMI acceptance criteria

Dear all

Can I use filler ERNiCrMo-3 in UNS31254 material for PQR test 

On Tue, Oct 24, 2023, 4:12 PM Manish Tripathi <manish.tripathi.mech@gmail.com> wrote:
Dear Experts, 
Please provide reference of CODE, for chemical analysis acceptance of dissimilar welding. Here Alloy 825 welding by ERNiCrMo-3, 
Ideally weld metal should match ERNiCrMo-3, But can we accept Alloy 825 chemistry in weld metal.

Welding Process: EFW
Design Code: ASME Sec VIII Div.1
Welded part: Pipe Long Seam ASTM B474.

Regards,
Manish Tripathi

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Friday, October 27, 2023

Re: [MW:34619] WPQ RENEWAL - ASME SEC IX

Normally Welder Qualification continuity will be performed in the Sixth month with a document such as a production Report signed by a Supervisor. Responsible person and his Qualifications for that welding process are extended by Six months.

If the welder continuity is not maintained within six months of the welding process, then the welder's Qualification is considered Expired. For renewal weld a single coupon plate/pipe and perform VT & RT so that all their Qualifications for the welding process is renewed.

Inline image

Inline image
Inline image

Thanks & Regards

J.Gerald Jayakumar



On Thursday, 26 October, 2023 at 12:02:08 pm IST, Sujith M S <sujithms621@gmail.com> wrote:


Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Re: [MW:34616] WPQ RENEWAL - ASME SEC IX

Any volumetric NDT reports need to be attached as supporting docs for renewal. 

On Thu, 26 Oct 2023 at 9:32 AM Sujith M S <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Thursday, October 26, 2023

Re: [MW:34611] WPQ RENEWAL - ASME SEC IX

Rt to be carried on new welded coupon.

On Thu, 26 Oct, 2023, 12:02 pm Sujith M S, <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Re: [MW:34616] WPQ RENEWAL - ASME SEC IX

V. T. & RT. 

On Thu, 26 Oct 2023, 12:02 Sujith M S, <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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[MW:34611] Re: According to ASME B31.3 ,after NDT-RT if repair twice time on same original joint, what will be procedure as per ASME B 31.3 for tracer joint /Penalty joint

Dear All,

could you please share the Progressive Sampling method for NDT Examination less then 100% of tracer welds in offshore structure.

Thanks,
Ramesh 

On Saturday, April 18, 2020 at 3:32:44 PM UTC+4 mujahith34 wrote:
can any body explain to this repair


On Tuesday, July 8, 2014 at 12:48:55 PM UTC+3, PK wrote:

Dear Experts,



According to ASME B31.3 ,after NDT-RT if repair twice time on same original joint, what will be procedure as per ASME B 31.3 for tracer joint /Penalty joint

Our query is do we need tracer for other welder ( The same joint second time repair WELDER #02 ) based on ASME B 31.3 PARA 341.3.4 CLAUSE (F)?


Regarding repairs the code state:

341.3.3 Defective Components and Workmanship.
An examined item with one or more defects (imperfections of a type or magnitude exceeding the acceptance criteria of this Code) shall be repaired or replaced; and the new work shall be reexamined by the same methods, to the same extent, and by the same acceptance criteria as required for the original work.

341.3.4 Progressive Sampling for Examination.
When required spot or random examination reveals a defect, then (a) two additional samples of the same kind (if welded or bonded joints, by the same welder, bonder or operator) shall be given the same type of examination
(b) if the items examined as required by (a) above are acceptable, the defective item shall be repaired or replaced and reexamined as specified in para. 341.3.3, and all items represented by these two additional samples shall be accepted, but (c) if any of the items examined as required by (a) above reveals a defect, two further samples of the same kind shall be examined for each defective item found by that sampling (d) if all the items examined as required by (c) above are acceptable, the defective item(s) shall be repaired or replaced and reexamined as specified in para. 341.3.3, and all items represented by the additional sampling shall be accepted, but (e) if any of the items examined as required by (c) above reveals a defect, all items represented by the progressive sampling shall be either 
(1) repaired or replaced and reexamined as required, or
(2) fully examined and repaired or replaced as necessary, and reexamined as necessary to meet the requirements of this Code
(f ) If any of the defective items are repaired or replaced, reexamined, and a defect is again detected in the repaired or replaced item, continued progressive sampling in accordance with (a), (c), and (e) is not required based on the defects found in the repair. The defective item(s) shall be repaired or replaced and reexamined until acceptance as specified in para. 341.3.3. Spot or random examination (whichever is applicable) is then performed on the remaining unexamined joints.


Thanks Alots,


Pkm..

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Re: [MW:34611] WPQ RENEWAL - ASME SEC IX

ref QW 322

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015,
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Thu, Oct 26, 2023 at 12:02 PM Sujith M S <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Re: [MW:34611] WPQ RENEWAL - ASME SEC IX

Dear sir,

Just show his continuity record with evidence of RT report of last Six month.

On Thu, Oct 26, 2023 at 12:02 PM Sujith M S <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Re: [MW:34611] Dissimilar welding chemical/PMI acceptance criteria

Eutectic Castolin CGS 680...

On Tue, Oct 24, 2023, 16:12 Manish Tripathi <manish.tripathi.mech@gmail.com> wrote:
Dear Experts, 
Please provide reference of CODE, for chemical analysis acceptance of dissimilar welding. Here Alloy 825 welding by ERNiCrMo-3, 
Ideally weld metal should match ERNiCrMo-3, But can we accept Alloy 825 chemistry in weld metal.

Welding Process: EFW
Design Code: ASME Sec VIII Div.1
Welded part: Pipe Long Seam ASTM B474.

Regards,
Manish Tripathi

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Re: [MW:34611] WPQ RENEWAL - ASME SEC IX



Pl. go thr above ASME SEC IX cluse and do further needful for renewal 

On Thu, Oct 26, 2023 at 12:02 PM Sujith M S <sujithms621@gmail.com> wrote:
Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Wednesday, October 25, 2023

Re: [MW:34607] Plug Welding

Hi 
For this tube to tube sheet welding separate wps need to be prepared and the welder should be qualified with that wps 
Kindly refer QW-193 in ASME SEC IX 😊😊

On Tue, 24 Oct 2023 at 7:01 PM Ramamoorthi Thangarasu <dlsramu@gmail.com> wrote:
Hi

If WPS Qualified for Groove welds also qualified for fillet weld only want to check for thickness rank for approved WPS.

Regards
Ramamoorthi Thangarasu

On Tue, Oct 24, 2023 at 6:42 PM Ashish Chacko <iamashleo007@gmail.com> wrote:
I have a question regarding the use of a groove weld WPS for plugging a tube in an exchanger and whether it is necessary to qualify a Tube-to-Tubesheet (TTS) WPS instead. I would greatly appreciate your insights on this matter.

As per my understanding since it is a fillet weld we can do. If not please provide me reference.

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[MW:34607] WPQ RENEWAL - ASME SEC IX

Any body please help me to find out solution on below matter,


One welder's wpq has not been renewed in the last six months, now how to renew the certificate? Which NDE report is required?

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Re: [MW:34607] Dissimilar welding chemical/PMI acceptance criteria

Dear Sir,
As per ASTM B474, Chemical analysis of weld shall match the chemistry of ERNiCrMo-3, in case of dilution effect manufacture and purchaser agreement is required,
Here, weld chemistry is matching the alloy 825, Is it acceptable?

Regards,
Manish Tripathi
On Tuesday, 24 October, 2023 at 9:31:36 pm UTC+5:30 Vishwas Keskar wrote:
Chemical analysis of the weld joints in not a mandatory test  in any Code  either in similar or dissimilar welds.
Some Customer specifications are imposing it .
You have to give ref of the dilution phenomenon and communicate the details to QAC 

There is dilution. So weld metal chemistry will be not exactly as per filler wire due to dilution effect .

Additional one - Chemical analysis is mandatory in case of corrosion overlays - Undiluted Chemistry at the depth   
Thanks
Vishwas- IWE

 

Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, Manish Tripathi <manish.tri...@gmail.com> wrote:

Dear Experts, 
Please provide reference of CODE, for chemical analysis acceptance of dissimilar welding. Here Alloy 825 welding by ERNiCrMo-3, 
Ideally weld metal should match ERNiCrMo-3, But can we accept Alloy 825 chemistry in weld metal.

Welding Process: EFW
Design Code: ASME Sec VIII Div.1
Welded part: Pipe Long Seam ASTM B474.

Regards,
Manish Tripathi

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Tuesday, October 24, 2023

Re: [MW:34607]

Hello,

Our project requirement is for Astm A131 material during mechanical test the lower yield strength is not achieved according to said spec, but the upper yield strength is according to spec and achieved the required value.

Now the contractor is proposing that though the Reh is achieved the test to be considered as pass.




On Tue, 24 Oct 2023 at 5:01 PM, Vishwas Keskar <vvkeskar123@gmail.com> wrote:
Dear Manoj

Your query is not clear 
Pl elaborate with details including background 
Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, Manoj Singh <manoj.singh1178@gmail.com> wrote:

Hello everyone,

Can some share that how Tensile test is acceptable in relation with yield strength wheather it is considered upper yield or lower yield strength 


Thanks in advance

Manoj

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Re: [MW:34605] Plug Welding

Hi

If WPS Qualified for Groove welds also qualified for fillet weld only want to check for thickness rank for approved WPS.

Regards
Ramamoorthi Thangarasu

On Tue, Oct 24, 2023 at 6:42 PM Ashish Chacko <iamashleo007@gmail.com> wrote:
I have a question regarding the use of a groove weld WPS for plugging a tube in an exchanger and whether it is necessary to qualify a Tube-to-Tubesheet (TTS) WPS instead. I would greatly appreciate your insights on this matter.

As per my understanding since it is a fillet weld we can do. If not please provide me reference.

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Re: [MW:34605] Welder Qualification

Hi 
There are 2 different work operations mixed together.

1) SS electorate not possible for cs materials because the chemical composition was changed.required new PQR/WPS for cs.
2) as per ASME Sec IX SS Welder can be eligible for CS only limitation for piping for (back Purging). 

Regards
Ramamoorthi Thangarasu
Sr,Inspection Engineer


On Tue, Oct 24, 2023 at 6:42 PM 'Suraj Naik (KPCL)' via Materials & Welding <materials-welding@googlegroups.com> wrote:
Dear Ritesh,
It is depend on P No. & F No and P No. of SS and CS is different so that it is not applicable for do welding vice versa.


Regards,
Suraj Naik


On Mon, Oct 16, 2023 at 1:15 PM Ritesh Kumar Singh <riteshsiwan770@gmail.com> wrote:
Mean he is qualified for CS & SS Both. 

On Mon, 16 Oct, 2023, 12:52 pm John, <johnmounir20002000@gmail.com> wrote:
Can a welder use SS electrode on CS material ? for qualification and what is the range?
thanks

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Re: [MW:34600] Welder Qualification

Dear John
Your query is not clear 
Pl details out the query with background so that guidance can be given
Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, 'Suraj Naik (KPCL)' via Materials & Welding <materials-welding@googlegroups.com> wrote:


Dear Ritesh,
It is depend on P No. & F No and P No. of SS and CS is different so that it is not applicable for do welding vice versa.


Regards,
Suraj Naik


On Mon, Oct 16, 2023 at 1:15 PM Ritesh Kumar Singh <riteshsiwan770@gmail.com> wrote:
Mean he is qualified for CS & SS Both. 

On Mon, 16 Oct, 2023, 12:52 pm John, <johnmounir20002000@gmail.com> wrote:
Can a welder use SS electrode on CS material ? for qualification and what is the range?
thanks

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Re: [MW:34600] Dissimilar welding chemical/PMI acceptance criteria

Chemical analysis of the weld joints in not a mandatory test  in any Code  either in similar or dissimilar welds.
Some Customer specifications are imposing it .
You have to give ref of the dilution phenomenon and communicate the details to QAC 

There is dilution. So weld metal chemistry will be not exactly as per filler wire due to dilution effect .

Additional one - Chemical analysis is mandatory in case of corrosion overlays - Undiluted Chemistry at the depth   
Thanks
Vishwas- IWE

 

Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, Manish Tripathi <manish.tripathi.mech@gmail.com> wrote:

Dear Experts, 
Please provide reference of CODE, for chemical analysis acceptance of dissimilar welding. Here Alloy 825 welding by ERNiCrMo-3, 
Ideally weld metal should match ERNiCrMo-3, But can we accept Alloy 825 chemistry in weld metal.

Welding Process: EFW
Design Code: ASME Sec VIII Div.1
Welded part: Pipe Long Seam ASTM B474.

Regards,
Manish Tripathi

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Re: [MW:34600]

Dear Manoj

Your query is not clear 
Pl elaborate with details including background 
Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, Manoj Singh <manoj.singh1178@gmail.com> wrote:

Hello everyone,

Can some share that how Tensile test is acceptable in relation with yield strength wheather it is considered upper yield or lower yield strength 


Thanks in advance

Manoj

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Re: [MW:34600] Plug Welding

Ashish 
You can use the groove qualified WPS 
Enure ASME sec IX requirements are met 
Essential ,Non essential ,Supplentary  variables 
Thanks 
Vishwas IWE 
Sent from my iPhone

On 24-Oct-2023, at 6:42 PM, Ashish Chacko <iamashleo007@gmail.com> wrote:

 I have a question regarding the use of a groove weld WPS for plugging a tube in an exchanger and whether it is necessary to qualify a Tube-to-Tubesheet (TTS) WPS instead. I would greatly appreciate your insights on this matter.

As per my understanding since it is a fillet weld we can do. If not please provide me reference.

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Re: [MW:34600] Plug Welding

Groove weld WPS cannot be used in tube to tube sheet welding in heat exchanger Tube replacement . Separate WPS need to be prepared as per ASME SEC 9 and also the welder need to be qualified using that WPS 

On Tue, 24 Oct 2023 at 4:12 PM Ashish Chacko <iamashleo007@gmail.com> wrote:
I have a question regarding the use of a groove weld WPS for plugging a tube in an exchanger and whether it is necessary to qualify a Tube-to-Tubesheet (TTS) WPS instead. I would greatly appreciate your insights on this matter.

As per my understanding since it is a fillet weld we can do. If not please provide me reference.

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Monday, October 23, 2023

[MW:34597] Plug Welding

I have a question regarding the use of a groove weld WPS for plugging a tube in an exchanger and whether it is necessary to qualify a Tube-to-Tubesheet (TTS) WPS instead. I would greatly appreciate your insights on this matter.

As per my understanding since it is a fillet weld we can do. If not please provide me reference.

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[MW:34597] Dissimilar welding chemical/PMI acceptance criteria

Dear Experts, 
Please provide reference of CODE, for chemical analysis acceptance of dissimilar welding. Here Alloy 825 welding by ERNiCrMo-3, 
Ideally weld metal should match ERNiCrMo-3, But can we accept Alloy 825 chemistry in weld metal.

Welding Process: EFW
Design Code: ASME Sec VIII Div.1
Welded part: Pipe Long Seam ASTM B474.

Regards,
Manish Tripathi

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Friday, October 20, 2023

[MW:34597]

Hello everyone,

Can some share that how Tensile test is acceptable in relation with yield strength wheather it is considered upper yield or lower yield strength 


Thanks in advance

Manoj

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Wednesday, October 18, 2023

Re: [MW:34592] Oxidation during welding of SA213 gr T22

Please continue with the back purge. GTAW and GMAW require it.
Also, welding of T22 demand the major care,  cleaning and free oxidation.

Regards,
Ramon Briceno
Metallurgical Engineer.



From: materials-welding@googlegroups.com <materials-welding@googlegroups.com> on behalf of hvala...@gmail.com <hvalaalpesh@gmail.com>
Sent: Tuesday, October 3, 2023 3:33:15 AM
To: Materials & Welding <materials-welding@googlegroups.com>
Subject: [MW:34562] Oxidation during welding of SA213 gr T22
 
Dear experts,

We are facing problems with welding of SA 213 Gr T22 superheater tubes of thickness 2.9mm.

Generally, back purging with inert gas in GTAW is not necessary for P22 as Cr is less than 3%. However, during welding without use of back purging, Oxide formation is happening. The construction of the equipment is such that, purging is very difficult to achieve.

Kindly Guide us to eliminate the oxidation of root.

Thanking you,
Alpesh


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Re: [MW:34592] Welding Consumables

u can use E7018-1

On Mon, Oct 16, 2023, 12:52 PM Parminder Singh <parmsin2021@gmail.com> wrote:
GTAW ER 90S-B3 
SMAW E 11070 

On Fri, Oct 13, 2023, 22:30 SANJAY SINGH <sanjay.kharwar349@gmail.com> wrote:
Can any one tell me about selection fo welding consumables for 42CrMo4 material with E250 BR 

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[MW:34592] Query regarding Structural Gratings

Dear All, experts plz explain about this.. 
I have a query regarding Structural Gratings as follows,
What is the minimum allowance for a pipe opening with or without insulation from grating.How much distance shall be maintained from pipe to toeboard and relative references.
Kindly share the knowledge.thanks in advance.

Best regards 
Mahmud

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Monday, October 16, 2023

Re: [MW:34592] Welding Consumables


42CrMo4 material is equivalent to ASTM 4140. 


On Mon, Oct 16, 2023 at 1:15 PM Ritesh Kumar Singh <riteshsiwan770@gmail.com> wrote:
Dear Sir,
I thought Er90S-B3  is used for low alloy 

On Mon, 16 Oct, 2023, 12:52 pm Parminder Singh, <parmsin2021@gmail.com> wrote:
GTAW ER 90S-B3 
SMAW E 11070 

On Fri, Oct 13, 2023, 22:30 SANJAY SINGH <sanjay.kharwar349@gmail.com> wrote:
Can any one tell me about selection fo welding consumables for 42CrMo4 material with E250 BR 

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Re: [MW:34592] Welder Qualification

Dear Ritesh,
It is depend on P No. & F No and P No. of SS and CS is different so that it is not applicable for do welding vice versa.


Regards,
Suraj Naik


On Mon, Oct 16, 2023 at 1:15 PM Ritesh Kumar Singh <riteshsiwan770@gmail.com> wrote:
Mean he is qualified for CS & SS Both. 

On Mon, 16 Oct, 2023, 12:52 pm John, <johnmounir20002000@gmail.com> wrote:
Can a welder use SS electrode on CS material ? for qualification and what is the range?
thanks

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Thanks & Regards
Suraj Naik
Contact- 8956230597



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[MW:34919] Welder qualification certificate

Dear All     anyone can share a format for welder certificate and card format        Thanks & Best Regards Saleem manhappulath Mob:+9665...