in my experience, use of inconel eletrode is best. Preheat and pwht shall be done such that P91 side shall be covered fully and HAZ of ss to be covered. Sensitization can be avoided.
From: Kannayeram Gnanapandithan
Sent: 16-02-2016 12:13 PM
To: materials-welding
Subject: Re: [MW:24304] P-91 to SS Welding
buttering is the best one and buttering thickness should not be less than 5mm . we have done both method, for less thickness direct welding and more than 10mm thickness we have done buttering. pl check the feasibility and do it .
in ur case, do preheat , butter and do pwht after that weld with only With Nickel base fillers
THANKS & BEST REGARDS,
KG.PANDITHAN, IWE, AWS-CWI, CSWIP 3.1,
CONSULTANT-WELDING & QUALITY
On Tue, Feb 16, 2016 at 9:26 AM, pradip kumar Sil <pradipsil@gmail.com> wrote:
Inside the HRSG temp is 550 degree centigrade so we choose ERNiCr-3--
On Tue, Feb 16, 2016 at 8:29 AM, Kannayeram Gnanapandithan <kgpandithan@gmail.com> wrote:
it is not advisable to use 309 because 309 weld metal may not be suitable for service/pwht temp above 370 C
THANKS & BEST REGARDS,KG.PANDITHAN, IWE, AWS-CWI, CSWIP 3.1,CONSULTANT-WELDING & QUALITY
On Mon, Feb 15, 2016 at 4:18 PM, George Dilintas <dilintas@gmail.com> wrote:
the final welding is better to do with grade 309 filler metal (in order to avoid low FN and thus hot cracking)--
2016-02-11 11:08 GMT+02:00 pradip kumar Sil <pradipsil@gmail.com>:
Dear Sir,Thanks in advance.As per my understanding :We will do buttering the P-91 pipe around 5 mm with PRE HEAT + POST HEAT +PWHT by filler wire ERNiCr-3. Afterwards fit-up will be done with SS pipe & continue welding without preheating +postheating +pwht.Correct me if i am wrong.Regards,--
On Mon, Feb 8, 2016 at 6:11 PM, <dilintas@gmail.com> wrote:If your Code is ASME you need to PWHT whatever the thickness is. So the best practice is to do buttering and then PWHT. Once PWHT completed you weld to 316.The thickness of the buttering should be such that the haz of the second weld does not fall on P91. I would suggest 5 mmSent from my BlackBerry 10 smartphone.
From: pradip kumar SilSent: Δευτέρα, 8 Φεβρουαρίου 2016 - 14:56To: materials-weldingReply To: materials-welding@googlegroups.comSubject: [MW:24251] P-91 to SS Welding
--Dear Expert,We have to weld P-91 Material to 316 (SS) material with ERNiCr-3 filler Wire Socket Weld.My question is needs to do buttering the P-91 material if required how much layer we Need ?During & After buttering needs to conduct preheating & Post heating ?During & after welding socket weld only P-91 side or both side we will conduct preheating +post heating + PWHTThanks in advance.Regards
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--
Georgios DilintasA.I.S, A.N.I, IRCA Lead AuditorWelding, Stress Analysis, Corrosion, QA/QC, Failure Analysis
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