Hi Such type of joint i.e Aluminium # CS is not possible by TIG welding in Heat exchanger. In automobile industry, Aluminium # CS joints are being done by Friction welding and Friction Stir Welding. However in such type of joints there are formation of intermetallic phases like FeAl3 which can make the joint brittle and reduce ductility. Hence such type of joint is not suitable in pressure vessels. You have to look for alternate design change. Regards Prem Nautiyal --- On Mon, 12/24/12, Ashok Shende <shendeashok08@rediffmail.com> wrote:
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