Friday, April 26, 2024

[MW:34919] Welder qualification certificate

Dear All

    anyone can share a format for welder certificate and card format 

     
Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

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Thursday, April 25, 2024

[MW:34916] Applicability of Impact requirement as per ASME B31.3

Dear All,

Design code – ASME B31.3, Welding Code- ASME BPVC SEC IX

Material  to be used used during Fabrication - SA 333Gr6 (P No.1 Gr. 1) To SA 350-LF2 (P No.1 Gr. 2)

Production Thickness range-5.54mm(Minimum)-9.53mm(Maximum)
PWHT – Nil
MDMT-= -45 Deg Cel.
Kindly give your valuable suggestions for applicability of PQR impact requirement for above details.
Pl.reply with code clause.
Thanks & Regards
Vinit
India

Re: [MW:34917] Applicability of Impact requirement as per ASME B31.3

Dear Vinit,

For the applicability of PQR impact requirements based on the provided details, we need to refer to the ASME Boiler and Pressure Vessel Code (BPVC) Section IX, which covers welding qualifications.

Since you're dealing with welding and materials in the context of ASME BPVC Section IX, the specific clause relevant to your scenario would be Clause QW-402.2. This clause outlines the impact test requirements for procedure qualification.

Based on the information provided:

  1. Material: SA 333Gr6 (P No.1 Gr. 1) to SA 350-LF2 (P No.1 Gr. 2)
  2. Thickness range: 5.54mm (Minimum) - 9.53mm (Maximum)
  3. PWHT: Nil
  4. MDMT: -45 Deg Cel.

Given these details, you would need to assess if impact testing is required for the welding procedure qualification. The decision would depend on factors such as the material specification, thickness, service conditions, and design requirements.

According to ASME BPVC Section IX, if the design temperature is equal to or colder than the Minimum Design Metal Temperature (MDMT) of the material, impact testing may be required. In your case, the MDMT is -45 Deg Cel., and since the design temperature is not mentioned, it's essential to evaluate whether it's equal to or colder than -45 Deg Cel.

Furthermore, Clause QW-403.6 provides exemptions from impact testing for certain materials, thicknesses, and service conditions. It's crucial to review this clause to see if any exemptions apply to your specific scenario.

Ultimately, the applicability of PQR impact requirements would depend on a detailed assessment of the specific welding procedure, material properties, thicknesses, and design conditions, in accordance with the ASME BPVC Section IX.

Regards,

Amol K.Betkar


On Wed, 24 Apr 2024 at 18:59, 'vinit vani' via Materials & Welding <materials-welding@googlegroups.com> wrote:

Dear All,

Design code – ASME B31.3, Welding Code- ASME BPVC SEC IX

Material  to be used used during Fabrication - SA 333Gr6 (P No.1 Gr. 1) To SA 350-LF2 (P No.1 Gr. 2)

Production Thickness range-5.54mm(Minimum)-9.53mm(Maximum)
PWHT – Nil
MDMT-= -45 Deg Cel.
Kindly give your valuable suggestions for applicability of PQR impact requirement for above details.
Pl.reply with code clause.
Thanks & Regards
Vinit
India

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--
Best regards,

Amol K.B
B.E(Mech), CSWIP 3.2.2, NACE CIP 1 & ASNT LII(4M)

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[MW:34918]

Dear expert, 
                      What is the meaning of dual grade lile 316/316L. Van anyone explain. 

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Sunday, April 21, 2024

Re: [MW:34913] Filler wire

E71T-1C  is Charpy Impact tested at -20degC
E71T-1CJ is Charpy impact tested at -40degC.

AWS Classification for FCAW is only a supplementary requirement applicable only when Impact test is required.

If charpy impact test is not required then you can use E71T-1C in place of E71T-1CJ

Thanks & Regards

J.Gerald Jayakumar

0091-8838619635



On Sunday, 21 April, 2024 at 11:02:44 am IST, saleem manhappulath <saleemm9526@gmail.com> wrote:


Dear Experts 


     We have wps it's mentioned filler wire E71T-1CJ, but in the market available only E71T-1C. What is the difference between two filler wire and can we use E71T-1C instead of 1CJ

Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

From iPhone xs

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Re: [MW:34914] Filler wire

Dear Sir

     Could you share, where it's mentioned 

Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

From iPhone xs


On Sun, 21 Apr 2024 at 9:04 AM 'james gerald' via Materials & Welding <materials-welding@googlegroups.com> wrote:
E71T-1C  is Charpy Impact tested at -20degC
E71T-1CJ is Charpy impact tested at -40degC.

AWS Classification for FCAW is only a supplementary requirement applicable only when Impact test is required.

If charpy impact test is not required then you can use E71T-1C in place of E71T-1CJ

Thanks & Regards

J.Gerald Jayakumar

0091-8838619635



On Sunday, 21 April, 2024 at 11:02:44 am IST, saleem manhappulath <saleemm9526@gmail.com> wrote:


Dear Experts 


     We have wps it's mentioned filler wire E71T-1CJ, but in the market available only E71T-1C. What is the difference between two filler wire and can we use E71T-1C instead of 1CJ

Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

From iPhone xs

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Re: [MW:34915] Filler wire

Dear saleem,

Please refer attached image,

Regards,
Shahil 

On Sun, Apr 21, 2024, 10:39 saleem manhappulath <saleemm9526@gmail.com> wrote:
Dear Sir

     Could you share, where it's mentioned 

Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

From iPhone xs


On Sun, 21 Apr 2024 at 9:04 AM 'james gerald' via Materials & Welding <materials-welding@googlegroups.com> wrote:
E71T-1C  is Charpy Impact tested at -20degC
E71T-1CJ is Charpy impact tested at -40degC.

AWS Classification for FCAW is only a supplementary requirement applicable only when Impact test is required.

If charpy impact test is not required then you can use E71T-1C in place of E71T-1CJ

Thanks & Regards

J.Gerald Jayakumar

0091-8838619635



On Sunday, 21 April, 2024 at 11:02:44 am IST, saleem manhappulath <saleemm9526@gmail.com> wrote:


Dear Experts 


     We have wps it's mentioned filler wire E71T-1CJ, but in the market available only E71T-1C. What is the difference between two filler wire and can we use E71T-1C instead of 1CJ

Thanks & Best Regards
Saleem manhappulath

Mob:+966533595849
WhatsApp:+919526445936

From iPhone xs

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[MW:34869] PWHT of Normalized head

Gentlemen,

Is PWHT can be avoided if the welded head (2 piece construction) performs normalizing after forming ?

Head MOC : SA516 Gr 70, 45 mm thk, fabricated by welding the blank in two pieces. 

Complete vessel not required PWHT.

Thanks & Regards
Muhammed Ibrahim PK

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[MW:34868] IS 2062 Material

Dear all,

What is the Fully killed process & Normalized Rolled.

In Plate MTC Remarks given is HSM2 PROCESS ROUTE: BOF-LHF-RHOB-CC-HSM2 
what is this pls describe me 


Thanks & Regards
Ranjeet Bagchi

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[MW:34870] ASME IX, groove weld during WQT limits for Fillet Weld production

For ASME IX, in general, I am aware that a groove weld during WQT will qualify for all thicknesses for actual production's fillet weld.
However, is there a minimum required thickness for this groove weld during WQT?

We used a 5 mm plate for WQT groove weld, Single-V, GTAW + SMAW. GTAW by other welder/before WQT; The GTAW pass was about 4mm and the SMAW (excluding capping/reinforcement) was just 1 mm. Does this 1 mm pass qualify us to weld ALL thicknesses for fillet weld during production for the SMAW process?

During production, the joints are all T-Joint fillet weld using SMAW process.

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[MW:34919] Welder qualification certificate

Dear All     anyone can share a format for welder certificate and card format        Thanks & Best Regards Saleem manhappulath Mob:+9665...