Thursday, September 18, 2014

RE: FW: [MW:21926] SS Filler wire selection

Vadivel,
 
ASME B 16.34 is the default standard for welded valves in Non Refining Industry. API has a set of standards, mainly based on ASME documents , which're used in the refinning and petrochemical industry(see the link below) 
 
As the environments in refining/ petrochemicals are  corrosive, it's often advisable to select the welding consumables of matching chemical composition, mechanical properties and thus meeting the corrosion resistance (ASTM A 262, Practice B,C,D or E etc).  This applies primarily to the fluid bearing/wetted surface.
 
In many instances the OEM or owners' data sheet specifies the welding consumables to be used, vis a vis the corrosion resistance and corrosion testing requirements as applicable.
 
As you can see below the nominal grades of the stainless steel used for valves are  very specific.
 
Welding electrodes must match the base metal, and meet the IGC test  as required.
 
Hope it clarifies the basics.
 
Thanks.
 
 
Pradip Goswami, P.Eng,IWE
Welding & Metallurgical Specialist
Ontario, Canada
 
  1. http://unitedvalve.com/2011/11/01/valve-standards-in-the-petrochemical-refining-industry/
  2. http://www.valvemagazine.com/

Austenitic & Austenitic-Ferritic (Duplex) for Pressure Containing Parts

Alloy / Common Name ASTM Type
304SS, J92600 A351 CF8 19Cr-9Ni
304LSS, J92500 A351 CF3 19Cr-9Ni
316SS, J92900 A351 CF8M 19Cr-10Ni-2Mo
316LSS, J92800 A351 CF3M 19Cr-10Ni-2Mo
316ModSS, J92804 A351 CF3MN 19Cr-10Ni-2Mo-N
J93401 A351 CH10
J93402 A351 CH20 25Cr-13Ni
J94204 A351 HK40
Alloy 20, J95150 A351 CN7M 20Cr-29Ni-3Cu-2Mo
317LSS, J92999 A351 CG3M 19Cr-11Ni-3Mo
317SS, J93000 A351 CG8M 19Cr-11Ni-3Mo
218SS, J92972, Nitronic 60 A351 CF10SMnN 17Cr-8.5Ni-N
Duplex, 254SMO, J93254 A351 CK3MCuN 20Cr-18Ni-6Mo-Cu-N
 

From: Vadivel Mahadevan [mailto:vadivelmahadev@gmail.com]
Sent: Wednesday, September 17, 2014 2:02 AM
To: pgoswami
Subject: Re: FW: [MW:21913] SS Filler wire selection

Sir,
I am from a Valve Industry, and this welding comes in retaining seat ring with the valve body and it is a fillet joint.
These valves are supplied to Relaince Industries. Our valve design doesn't speak about the welding but I feel it should follow Sec.VIII Div.1 as it is a pressure vessel. Yes to IGC test. Practice B - 60 mills /yr max.
 
Regards
Vadivel.M
07829007400

On Tue, Sep 16, 2014 at 5:35 PM, pgoswami <pgoswami@quickclic.net> wrote:
What's the design code? what's the process environments, what's the welding design requirements, .... Ferrite, IGC testing etc..
 
You need to consider all these.
 
Appreciate your inputs.
 
Thanks.
 
Pradip Goswami, P.Eng,IWE
Welding & Metallurgical Specialist
Ontario, Canada
 


From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of george.dilintas@gr.bureauveritas.com
Sent: Tuesday, September 16, 2014 7:37 AM
To: materials-welding@googlegroups.com
Subject: Re: [MW:21913] SS Filler wire selection

I do not see any reason for 309. There is no risk for low FN and hot cracking.
You may use 309, it will harm your pocket only if you have a lot of welds.
You can go with 316L with no problem
If you should weld 316L to carbon steel, then 309 would be mandatory to avoid low FN and hot cracking

    best regards

    Dr. Georgios Dilintas

    Authorized Nuclear Inspector
    Authorized Inspector Supervisor


    I&F REGIONAL TECHNICAL MANAGER
    BUREAU VERITAS HELLAS

    Tel: +30 210 40 63 113/4
    Fax: +30 210 40 63 118
    Cell: +30 69 44 64 62 04
    (See attached file: Dilintas_George.vcf)

Vadivel Mahadevan ---16/09/2014 07:44:37---Hello Dr. Georgios,

From: Vadivel Mahadevan <vadivelmahadev@gmail.com>
To: materials-welding@googlegroups.com
Date: 16/09/2014 07:44
Subject: Re: [MW:21905] SS Filler wire selection
Sent by: materials-welding@googlegroups.com




Hello Dr. Georgios,
 
Can I use the same ER316L for joining, CF3 with F316L combination.
Do we call this as a Dissimilar joint?
I presume it is not, as it falls in the same P No., but some seniors in my organisation says it is a dissimilar metal, hence ER309LMo. to be used instead of ER316L.
 
 
Regards
Vadivel. M

On Wednesday, September 10, 2014 12:09:36 PM UTC+5:30, George Dilintas wrote:

    I would say YES
      best regards

      Dr. Georgios Dilintas

      Authorized Nuclear Inspector
      Authorized Inspector Supervisor


      I&F REGIONAL TECHNICAL MANAGER
      BUREAU VERITAS HELLAS

      Tel: +30 210 40 63 113/4
      Fax: +30 210 40 63 118
      Cell: +30 69 44 64 62 04

      (See attached file: Dilintas_George.vcf)

    This message contains confidential information. To know more, please click on the following link: http://disclaimer.bureauveritas.com 

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