Wednesday, September 14, 2011

Re: [MW:12446] Requirement of Solution Annealing for SS DIshed head after forming

Hi,
Pls.refer Sec.VIII,Div.1 - UHA 44 and Table UHA-44. You should calculate the strain % as per UHA44 and if  you cannot calculate,then UHA44(b) shall be applied and follow as below.
According to Table UHA-44,If strain Percentage exceed 20% (for Design Temp - 580 to 675) and 10% for design temp. more than 675 degree celsius ,Head shall be heat treated (heating at the temperatures given in Table UHA-44 for 20 min/in. (20 min/25 mm) of thickness or 10 min, whichever is greater, followed by rapid cooling:)
 
Pls. find below the extraction.
UHA-44 REQUIREMENTS FOR

POSTFABRICATION HEAT

TREATMENT DUE TO STRAINING

UHA-44(a) The following rules shall apply in addition

to general rules for forming given in UHA-40.

UHA-44(a)(1) If the following conditions prevail, the

cold formed areas of pressure-retaining components manufactured

of austenitic alloys shall be solution annealed by

heating at the temperatures given in Table UHA-44 for 20

min/in. (20 min/25 mm) of thickness or 10 min, whichever

is greater, followed by rapid cooling:

(a) the finishing-forming temperature is below the

minimum heat-treating temperature given in Table UHA-

44; and

(b) the design metal temperature and the forming

strains exceed the limits shown in Table UHA-44.

UHA-44(a)(2) Forming strains shall be calculated as

follows:

 

(b) spherical or dished heads formed from plate:

% strain = 75t/Rf(1-Rf/Ro)

Rf p mean radius after forming

Ro p original radius (equal to infinity for a flat plate)

p nominal thickness of the plate, pipe, or tube before

forming
 

UHA-44(b) When forming strains cannot be calculated

as shown in (a) above, the Manufacturer shall have the

responsibility to determine the maximum forming strain.

In such instances, the forming limits for flares, swages, or

upsets in Table UHA-44 shall apply.
 
 
Thanks & Regards,.


(Karthik)

Karthikeyan.S
QA/QC Manager
Getabec Energy Co.,Ltd.
379,Moo6,Soi8,Nikhomphatana,
Rayong-21180,
Thailand.
Phone: 0066 38 897035-8 (Off)
Fax: 0066 38 897034
Hand Phone: 0066 892512282


--- On Tue, 9/13/11, asad azmi <azmiasadayub@gmail.com> wrote:

From: asad azmi <azmiasadayub@gmail.com>
Subject: [MW:12442] Requirement of Solution Annealing for SS DIshed head after forming
To: materials-welding@googlegroups.com
Date: Tuesday, September 13, 2011, 5:18 PM

Dear All,
 
Greetings.
 
SS Vessel is being fabricated as per construction code - ASME SEC VIII DIV 1
 
SERVICE : SOUR Service
 
Material of Construction  for Dished Head - SA 240 316L, 20 mm Thickness.
 
I  believe stresses will be  induced in the material  during forming and as a result , Sulfide Stress Cracking (SSC) failure may occur during operation.
 
Whether Solution Annealing of SS Dished Head is required after forming?
 
Please give reference of any International Standard.
 
Thanks & Regards
 
Asad Azmi
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