Materials & Welding: November 2017

Thursday, November 30, 2017

Re: [MW:27088] distance between welding joints

CHECK API 65O CLAUSE 5.7.3

On Wed, Nov 29, 2017 at 3:54 PM, Rameez khan RK <rk.rameezkhan21@gmail.com> wrote:

Dear Expert ,
what is the minimum distance between two welding joints for Tank . I have problem in tank so any one please tell me and also i want to refer stander and code form API

Thank you
Rameez

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*With Regards
Shaikh.Hasin
Email: hasin.shaikh@gmail.com

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Re: [MW:27088] Macro Photograph of PQR & Joint Preparation

Dear sir,

1. If you looking for complete penetration then PQR rejected with following details for understanding.

Yes it will be like concave, I agree with you . Until it not fully penetrated will not get fusion . These is problem due to gas cup nozzle size diameter sticking with faying surfaces of wall thickness & higher arc length not advisable in welding.

Generally, AWS D1.1-2015 PG 97 Preqaulification . Will give you idea about root opening range from Min 5 to Max 12 mm ( tolerances added ) in your case 4 mm.

Thanks & Regards

DINESH VITTHAL SOMWANSHI

BACHELOR IN MECHANICAL ENGINEER

AUTHORIZED PIPING / WELDING / NDT / PAINTING INSPECTION PERSONNEL
API 570 - Piping Inspector, AWS - CWI , CSWIP 3.1*,*BGAS Gr 2 / 3
NDT II -UT , RT , MT , PT, VT
+7 924 374 6660 Russia , 00919881344135 India ( Whatsapp )
Skype = dinesh somwanshi

असो द्यावी दया तुमच्या लागतसे पाया.

*Pray for others, sometime, You might never need to pray for yourself
again.....*

On Thu, Nov 30, 2017 at 3:32 PM, Mayur Hiremath <hiremath.qaqc@gmail.com> wrote:

Dear Dinesh,
Thanks for Quick Reply appreciated .

Sir,
The Root Gap is 4mm we are welding it FCAW process Size is 1.2, it can be fusion with backing plate.

However As per the AWS 4.9.1.1 (3)the weld shall be complete fusion (fig 5.4) . If we refer Macro photograph it is not fused with backing plate also it is in concave fusion. Can be passed or reject the PQR.

Regards,
HIREMATH

On 30-Nov-2017, at 9:04 AM, Dinesh Somwanshi <som.din@gmail.com> wrote:

Dear ,,

1)     As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° –  What Joint configuration will be Considered in the PQR / WPS as Result  -- Single V

2)     The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed. First thing i understand you looking for full penetration joint by putting backing plate.
second thing how could be possible to obtain full penetration near narrow edge of root with small opening, As gas cup size some about 15 mm in diameter ? It cause ARC improper fray at root pass location. You must maintain ROOT gap IF looking for it. With Micros it looks like faying surface has better control over hot , fill , cap .

Thanks & Regards

DINESH VITTHAL SOMWANSHI

BACHELOR IN MECHANICAL ENGINEER

Skype = dinesh somwanshi

असो द्यावी दया तुमच्या लागतसे पाया.

*Pray for others, sometime, You might never need to pray for yourself
again.....*

On Thu, Nov 30, 2017 at 1:39 PM, Mayur Hiremath <hiremath.qaqc@gmail.com> wrote:
Dear All,
Good Morning,

Please refer the attached Macro Photograph extracted from the single PQR test Coupon & Joint Preparation details. The thickness of test Coupon is 30 mm Grade of Material S460 ML & backing plate with 10 MM same Grade. The Weld Process is FCAW. PQR qualification is according to AWS D1.1 2015.

Based on the attached please clarify the Below comments is the Result to be Passed or Reject.

1)     As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° – What Joint configuration will be Considered in the PQR / WPS as Result

2)     The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed.
Waiting for your valuable Response / comments with explanation stating Passed or Failed.

Regards,
HIREMATH

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Re: [MW:27087] Macro Photograph of PQR & Joint Preparation

Dear Dinesh,

Thanks for Quick Reply appreciated .

Sir,

The Root Gap is 4mm we are welding it FCAW process Size is 1.2, it can be fusion with backing plate.

However As per the AWS 4.9.1.1 (3)the weld shall be complete fusion (fig 5.4) . If we refer Macro photograph it is not fused with backing plate also it is in concave fusion. Can be passed or reject the PQR.

Regards,

HIREMATH

On 30-Nov-2017, at 9:04 AM, Dinesh Somwanshi <som.din@gmail.com> wrote:

Dear ,,

1)     As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° –  What Joint configuration will be Considered in the PQR / WPS as Result  -- Single V

2)     The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed. First thing i understand you looking for full penetration joint by putting backing plate.
second thing how could be possible to obtain full penetration near narrow edge of root with small opening, As gas cup size some about 15 mm in diameter ? It cause ARC improper fray at root pass location. You must maintain ROOT gap IF looking for it. With Micros it looks like faying surface has better control over hot , fill , cap .

Thanks & Regards

DINESH VITTHAL SOMWANSHI

BACHELOR IN MECHANICAL ENGINEER

Skype = dinesh somwanshi

असो द्यावी दया तुमच्या लागतसे पाया.

*Pray for others, sometime, You might never need to pray for yourself
again.....*

On Thu, Nov 30, 2017 at 1:39 PM, Mayur Hiremath <hiremath.qaqc@gmail.com> wrote:
Dear All,
Good Morning,

Please refer the attached Macro Photograph extracted from the single PQR test Coupon & Joint Preparation details. The thickness of test Coupon is 30 mm Grade of Material S460 ML & backing plate with 10 MM same Grade. The Weld Process is FCAW. PQR qualification is according to AWS D1.1 2015.

Based on the attached please clarify the Below comments is the Result to be Passed or Reject.

1)     As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° – What Joint configuration will be Considered in the PQR / WPS as Result

2)     The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed.
Waiting for your valuable Response / comments with explanation stating Passed or Failed.

Regards,
HIREMATH

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Re: [MW:27086] Macro Photograph of PQR & Joint Preparation

Dear ,,

1) As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° – What Joint configuration will be Considered in the PQR / WPS as Result -- Single V

2) The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed. First thing i understand you looking for full penetration joint by putting backing plate.

second thing how could be possible to obtain full penetration near narrow edge of root with small opening, As gas cup size some about 15 mm in diameter ? It cause ARC improper fray at root pass location. You must maintain ROOT gap IF looking for it. With Micros it looks like faying surface has better control over hot , fill , cap .

Thanks & Regards

DINESH VITTHAL SOMWANSHI

BACHELOR IN MECHANICAL ENGINEER

Skype = dinesh somwanshi

असो द्यावी दया तुमच्या लागतसे पाया.

*Pray for others, sometime, You might never need to pray for yourself
again.....*

On Thu, Nov 30, 2017 at 1:39 PM, Mayur Hiremath <hiremath.qaqc@gmail.com> wrote:

Dear All,
Good Morning,

Please refer the attached Macro Photograph extracted from the single PQR test Coupon & Joint Preparation details. The thickness of test Coupon is 30 mm Grade of Material S460 ML & backing plate with 10 MM same Grade. The Weld Process is FCAW. PQR qualification is according to AWS D1.1 2015.

Based on the attached please clarify the Below comments is the Result to be Passed or Reject.

1)     As per the Weld Joint Preparation is "Single Bevel" But after welding it seen like "Single Vee" with other side bevel of 10° – What Joint configuration will be Considered in the PQR / WPS as Result

2)     The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed.
Waiting for your valuable Response / comments with explanation stating Passed or Failed.

Regards,
HIREMATH

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[MW:27085] Macro Photograph of PQR & Joint Preparation

Dear All,

Good Morning,

Please refer the attached Macro Photograph extracted from the single PQR test Coupon & Joint Preparation details. The thickness of test Coupon is 30 mm Grade of Material S460 ML & backing plate with 10 MM same Grade. The Weld Process is FCAW. PQR qualification is according to AWS D1.1 2015.

Based on the attached please clarify the Below comments is the Result to be Passed or Reject.

2) The attached Macro Photograph is seen that Root is not Penetrated with Backing Plate. – is this Result shall be Passed or failed.

Waiting for your valuable Response / comments with explanation stating Passed or Failed.

Regards,

HIREMATH

Re: [MW:27084] distance between welding joints

see BS EN 12952-5

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THANKS & BEST REGARDS,

KG.PANDITHAN, BE, IWE, AWS-CWI, CSWIP 3.1,

CONSULTANT-WELDING & QUALITY

Mobile no: +919940739349

On Wed, Nov 29, 2017 at 10:24 PM, Gurunath Guruputranavar <gurunath.gm@gmail.com> wrote:

if it is vertical joint - 150mm
if it is horizontal joint - 25 to 50mm

What kind of welding joints?
Where you are welding?
What purpose?
We are not getting your question and problem

On Nov 29, 2017 3:26 PM, "Rameez khan RK" <rk.rameezkhan21@gmail.com> wrote:
Dear Expert ,
what is the minimum distance between two welding joints for Tank . I have problem in tank so any one please tell me and also i want to refer stander and code form API

Thank you
Rameez

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Re: [MW:27082] distance between welding joints

ASME code does not specify requirement of minimum distance between 2 circumference joints.

Some customer like EIL ask for minimum 300 mm distance. HAZs of both joint should be kept separated to the extend possible

Amol Gengaje

On 29-Nov-2017 4:56 pm, "Rameez khan RK" <rk.rameezkhan21@gmail.com> wrote:

Dear Expert ,
what is the minimum distance between two welding joints for Tank . I have problem in tank so any one please tell me and also i want to refer stander and code form API

Thank you
Rameez

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Wednesday, November 29, 2017

Re: [MW:27082] distance between welding joints

if it is vertical joint - 150mm

if it is horizontal joint - 25 to 50mm

What kind of welding joints?

Where you are welding?

What purpose?

We are not getting your question and problem

On Nov 29, 2017 3:26 PM, "Rameez khan RK" <rk.rameezkhan21@gmail.com> wrote:

Dear Expert ,
what is the minimum distance between two welding joints for Tank . I have problem in tank so any one please tell me and also i want to refer stander and code form API

Thank you
Rameez

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[MW:27081] RE: 27063] CTOD and SSC requirements for welding consumables

Hi Yokesh,

It's a very specific requirement for pipeline welding. Which client or what specification no you're referring to?

Appreciate your response.

Thanks.

P.Goswami.P.Eng, IWE.

Welding & Metallurgical Specialist

Linkedin: https://www.linkedin.com/in/pradip-goswami-2999855/

Email:pgoswami@quickclic.net,pradip.goswami@gmail.com

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of TDK YOKESH
Sent: November 28, 2017 1:38 AM
To: materials-welding@googlegroups.com
Subject: [MW:27063] CTOD and SSC requirements for welding consumables

Dear experts ,

We are performing auto GMAW using ER70S6 ( hobbart ) on pipeline job ( X65 with SMYS >450Mpa . As per B31.8 /31.4 PWHT is to be done for thickness above 32mm. Our pipeline thickness is 33.3, 44.45 and 50.2mm . Now client requires CTOD and SSC values of welding consumable after PWHT . Which code or standard demands for it ? Where can I refer for the CTOD and SSC requirements ?

Thanks and regards

TDK Yokesh

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Re: [MW:27080] Crack after tack welding by using E6013 electrode

ok thanks sir for correcting me. so its not important to use mother oven for 6013 but complusory to use portable oven for 6013 .

On 28 November 2017 at 19:01, Kannayeram Gnanapandithan <kgpandithan@gmail.com> wrote:

Yes, it is not necessary to bake it but to be kept in Quiver at 120°c. It is rutile based flux which is having >15<30ppm hydrogen level, to be kept as it.

On 28-Nov-2017 5:37 pm, "Souravbohray" <ermechsouravbohray@gmail.com> wrote:
one of inspector tell me its not neccesary to backing of 6013 but its packing condition, physical condition must be observed before use.
Dust and material condition may be problem.
grade of material and bcause its for low grade material purpose for welding..afford for tack weld in uppergrade ,7018 is better option for tack also in uppergrade

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Re: [MW:27077] WPS for A105

Dear ,

Not required to do additional PQR ( If impact is not required.) Refer QW-424 in ASME SEC IX.

Regards,

CH V Ramana

BVIL

On Wednesday 29 November 2017, 3:45:21 PM IST, Kannayeram Gnanapandithan <kgpandithan@gmail.com> wrote:

Yes. New PQR

On 28-Nov-2017 5:37 pm, "varun625" <varun.ndt@gmail.com> wrote:

Dear Experts,
I have a WPS qualified as per ASME Sec IX for ASTM A106 with AISI 4130.Now we have a requirement to weld A105 with AISI 4130. As I understand 4130 is unlisted material as per ASME and we need to qualify WPS every time. Kindly confirm the same or advice. Or can I go ahead with same WPS as there is no requirement for Impact testing.
Thanks in adv.

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Re: [MW:27077] WPS for A105

I agree with Rems Okonkwo. Please find below the snap shot of ASME Sec.IX

Thanks & Regards

J.Gerald Jayakumar

0091-9344954677

On Wednesday, November 29, 2017, 2:15:21 PM GMT+4, Rems Okonkwo <rems.okonkwo@gmail.com> wrote:

If there is no requirement for impact test according to your design parameter and all other things being equal, the WPS qualified for ASTM A106 to AISI 4130 can be use for welding of ASTM A 105 to AISI 4130.

Regards,

Rems Okonkwo

Welding and Materials Engr

IWE Nigeria

On 28 Nov 2017 13:07, "varun625" <varun.ndt@gmail.com> wrote:

Dear Experts,
I have a WPS qualified as per ASME Sec IX for ASTM A106 with AISI 4130.Now we have a requirement to weld A105 with AISI 4130. As I understand 4130 is unlisted material as per ASME and we need to qualify WPS every time. Kindly confirm the same or advice. Or can I go ahead with same WPS as there is no requirement for Impact testing.
Thanks in adv.

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[MW:27078] distance between welding joints

Dear Expert ,

what is the minimum distance between two welding joints for Tank . I have problem in tank so any one please tell me and also i want to refer stander and code form API

Thank you

Rameez

Re: [MW:27071] RE: 27062] Welding of PLATES STRENX 700

Dear P.Goswami

thanks

as per MTC thick. is 20mm

SSAB recommended to use 7018 OR 9016 without any application of preheat and control of inter pass temperature

Regards,

H.A

On Tue, Nov 28, 2017 at 7:38 PM, PGoswami <pgoswami@quickclic.net> wrote:

Hi Hani,

Please see the attached datasheet for your reference. It's the data sheet from the OEM. It's not clear from your email, what's the thickness to be welded. However welding with 100 Ksi (UTS) welding consumable would be challenging, cracking may occur for any unspecified reasons.

Also use the welding products of reputed vendors. Also ask for diffusible hydrogen test results and the CE values of the welds (equal or less than the BM),so as to minimize cracking while welding. This is in addition to application of preheat and control of interpass" temperature.

Note these steels are of very high tensile steel, hence application of preheat and control of interpass temperature has to selectively decided , upon consultation with the OEM and consumable vendors.

Thanks,

P.Goswami.P.Eng, IWE.
Welding & Metallurgical Specialist
Linkedin: https://www.linkedin.com/in/pradip-goswami-2999855/
Email:pgoswami@quickclic.net,pradip.goswami@gmail.com

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Hani Al Masry
Sent: November 28, 2017 5:32 AM
To: materials-welding@googlegroups.com
Subject: [MW:27062] Welding of PLATES STRENX 700

Dear All

please advice welding of STRENX 700 with CS S275 and with it self

attached MTC for your reference

Regards,
H.A
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Tuesday, November 28, 2017

Re: [MW:27072] WPS for A105

Regards,

Rems Okonkwo

Welding and Materials Engr

IWE Nigeria

On 28 Nov 2017 13:07, "varun625" <varun.ndt@gmail.com> wrote:

Dear Experts,
I have a WPS qualified as per ASME Sec IX for ASTM A106 with AISI 4130.Now we have a requirement to weld A105 with AISI 4130. As I understand 4130 is unlisted material as per ASME and we need to qualify WPS every time. Kindly confirm the same or advice. Or can I go ahead with same WPS as there is no requirement for Impact testing.
Thanks in adv.

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Re: [MW:27072] CTOD and SSC requirements for welding consumables

This properties required in API 1104 Reason H2 crack avoiding purpose this requirement important. API 5L PSL 2 grade material preheating maintain the 99*c above.

Sent from my iPhone

On 28-Nov-2017, at 10:38 AM, TDK YOKESH <tdky167@gmail.com> wrote:

Dear experts ,

We are performing auto GMAW using ER70S6 ( hobbart ) on pipeline job ( X65 with SMYS >450Mpa . As per B31.8 /31.4 PWHT is to be done for thickness above 32mm. Our pipeline thickness is 33.3, 44.45 and 50.2mm . Now client requires CTOD and SSC values of welding consumable after PWHT . Which code or standard demands for it ? Where can I refer for the CTOD and SSC requirements ?

Thanks and regards
TDK Yokesh

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[MW:27070] RE: 27062] Welding of PLATES STRENX 700

Hi Hani,

Please see the attached datasheet for your reference. It's the data sheet from the OEM. It's not clear from your email, what's the thickness to be welded. However welding with 100 Ksi (UTS) welding consumable would be challenging, cracking may occur for any unspecified reasons.

Also use the welding products of reputed vendors. Also ask for diffusible hydrogen test results and the CE values of the welds (equal or less than the BM),so as to minimize cracking while welding. This is in addition to application of preheat and control of interpass" temperature.

Note these steels are of very high tensile steel, hence application of preheat and control of interpass temperature has to selectively decided , upon consultation with the OEM and consumable vendors.

Thanks,

P.Goswami.P.Eng, IWE.

Welding & Metallurgical Specialist

Linkedin: https://www.linkedin.com/in/pradip-goswami-2999855/

Email:pgoswami@quickclic.net,pradip.goswami@gmail.com

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Hani Al Masry
Sent: November 28, 2017 5:32 AM
To: materials-welding@googlegroups.com
Subject: [MW:27062] Welding of PLATES STRENX 700

Dear All

please advice welding of STRENX 700 with CS S275 and with it self

attached MTC for your reference

Regards,

H.A

Virus-free. www.avg.com

RE: [MW:27072] B31.1 PWHT for P11 WELDOLET requirement.

A 16-inch diameter pipe of schedule 120 has a 1.219-inch thickness.

An 8-inch diameter pipe of schedule 120 has a 0.719-inch thickness.

Since the 8-inch weldolet is SA-335-P11, presumably so too is the 16-inch pipe, which is an ASME P-No. 4 classification.

Presuming that the weldolet attachment weld is a full penetration weld into the pipe, then the controlling, or governing, thickness of the weldment assembly is 1.219 inches.

Therefore, the PWHT soak time must be a minimum of 1-1/4 hours.

However, it there is a finishing fillet weld whose throat thickness exceeds the pipe thickness, then the throat thickness governs the PWHT soak time, at 1 hr/inch of thickness.

Regards,

D. Thompson

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of smith
Sent: Monday, November 27, 2017 7:55 AM
To: Materials & Welding
Subject: [MW:27064] B31.1 pwht for P11 WELDOLET requirement.

hello.

I need to know about PWHT time for RUN PIPE 16" S120 to 8" S120 P11 WELDOLET PWHT hold time. if anyone know how to figure this time please guide me.

thank you.

Re: [MW:27072] WPS for A105

Yes. New PQR

On 28-Nov-2017 5:37 pm, "varun625" <varun.ndt@gmail.com> wrote:

Dear Experts,
I have a WPS qualified as per ASME Sec IX for ASTM A106 with AISI 4130.Now we have a requirement to weld A105 with AISI 4130. As I understand 4130 is unlisted material as per ASME and we need to qualify WPS every time. Kindly confirm the same or advice. Or can I go ahead with same WPS as there is no requirement for Impact testing.
Thanks in adv.

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Re: [MW:27072] Crack after tack welding by using E6013 electrode

Yes, it is not necessary to bake it but to be kept in Quiver at 120°c. It is rutile based flux which is having >15<30ppm hydrogen level, to be kept as it.

On 28-Nov-2017 5:37 pm, "Souravbohray" <ermechsouravbohray@gmail.com> wrote:

one of inspector tell me its not neccesary to backing of 6013 but its packing condition, physical condition must be observed before use.
Dust and material condition may be problem.
grade of material and bcause its for low grade material purpose for welding..afford for tack weld in uppergrade ,7018 is better option for tack also in uppergrade

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[MW:27062] Welding of PLATES STRENX 700

Dear All

please advice welding of STRENX 700 with CS S275 and with it self

attached MTC for your reference

Regards,

H.A

Materials & Welding

Thursday, November 30, 2017

Re: [MW:27088] distance between welding joints

Re: [MW:27088] Macro Photograph of PQR & Joint Preparation

Re: [MW:27087] Macro Photograph of PQR & Joint Preparation

Re: [MW:27086] Macro Photograph of PQR & Joint Preparation

[MW:27085] Macro Photograph of PQR & Joint Preparation

Re: [MW:27084] distance between welding joints

Re: [MW:27082] distance between welding joints

Wednesday, November 29, 2017

Re: [MW:27082] distance between welding joints

[MW:27081] RE: 27063] CTOD and SSC requirements for welding consumables

Re: [MW:27080] Crack after tack welding by using E6013 electrode

Re: [MW:27077] WPS for A105

Re: [MW:27077] WPS for A105

[MW:27078] distance between welding joints

Re: [MW:27071] RE: 27062] Welding of PLATES STRENX 700

Tuesday, November 28, 2017

Re: [MW:27072] WPS for A105

Re: [MW:27072] CTOD and SSC requirements for welding consumables

[MW:27070] RE: 27062] Welding of PLATES STRENX 700

RE: [MW:27072] B31.1 PWHT for P11 WELDOLET requirement.

Re: [MW:27072] WPS for A105

Re: [MW:27072] Crack after tack welding by using E6013 electrode

[MW:27062] Welding of PLATES STRENX 700

[MW:35346] Cast-iron welding

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