Re: [MW:35247] Reg: Mechanical Testing Failure Analysis

Try the below parameters and report back to us : 

Preheat Temperature

180°C - 200°C

Interpass Temperature

180°C - 220°C

PWHT Temperature

690°C

PWHT Duration

3-4 hours

Cooling Rate

Slow controlled cooling

Thanks & Regards 

On Thu, Sep 5, 2024 at 11:07 AM Prathab P <prapoovins@gmail.com> wrote:

yes, 690 degree for 2 hours.

On Sun, Sep 1, 2024 at 4:21 PM 'james gerald' via Materials & Welding <materials-welding@googlegroups.com> wrote:

Is there any PWHT

Thanks & Regards

J.Gerald Jayakumar

0091-8838619635

On Sunday 1 September, 2024 at 03:24:46 pm IST, s.navaneethan.mani <s.navaneethan.mani@gmail.com> wrote:

Check the heat input reading for the test coupon.

The mechanical test reading will change If the heat input is high or low from the required values.

Regards
Navaneetha Perumal 

On Fri, 9 Aug 2024 at 9:12 AM, Prathab P <prapoovins@gmail.com> wrote:

Dear Experts,

PQR Test Coupon

Base Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)

Dimension: 500x350x40mm

Application: Heat Exchanger

Joint Design: Double Bevel

GTAW: Er90SB3

Size: 2.4mm

SMAW: E9018-B3

Size: 3.15 & 4.00mm

Preheating: 160֯C min

Interpass Temp: 200֯C max

DHT: 300֯C for 2hrs

The above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher. 

The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.

What is the exert problem for this failure?

Please give us a deeper explanation for this failure. What is the solution?

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P. PRATHAB
+91 9159743943

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