Tuesday, September 10, 2024
[MW:35197] WELD DISTANCE AS PER API 650
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[MW:35196] Clarification on Subsize Impact Specimens for PQR According to API 650
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Re: [MW:35197] Clarification on Subsize Impact Specimens for PQR According to API 650
Dear Experts?We obtained a value of 26J(avg) for P1 G2 material during procedure qualification with impact requirements, whereas the acceptance criteria according to API 9.2.2.5 is 27J(Avg). We used a subsize specimen of 7.5 x 10 mm. Is there any relaxation or allowance for subsize specimens in this context? If so, where can I find this information?Regards,Binto George--
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Re: [MW:35199] Clarification on Subsize Impact Specimens for PQR According to API 650
J.Gerald Jayakumar
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Re: [MW:35201] Filler wire for 321H
Hi sirs,Client not accepting 347 filler wire to Welding 321H.Carbon content shall min 0.04℅.Could you provide suggestionRegards,Vignesh M--On Sat, 24 Aug, 2024, 9:54 am Raviraj Gohil, <raviraj.gohil@lloyds.in> wrote:You may use ER 347 GTAW filler wire--On Fri, Aug 23, 2024 at 8:07 AM Vignesh Manoharan <vkemano@gmail.com> wrote:Hi experts,--What filler wire is required to weld 321H in GTAW process. ?Pls suggestRegardsVignesh M
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Re: [MW:35204] Re: Filler wire for 321H
TIG 404 (ER 5356) - AWS / SFA 5.10--On Friday, August 23, 2024 at 8:07:57 AM UTC+5:30 Vignesh Manoharan wrote:Hi experts,What filler wire is required to weld 321H in GTAW process. ?Pls suggestRegardsVignesh M
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[MW:35203] Re: Filler wire for 321H
Hi experts,What filler wire is required to weld 321H in GTAW process. ?Pls suggestRegardsVignesh M
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[MW:35205] Re: Clarification on Subsize Impact Specimens for PQR According to API 650
Dear Experts?We obtained a value of 26J(avg) for P1 G2 material during procedure qualification with impact requirements, whereas the acceptance criteria according to API 9.2.2.5 is 27J(Avg). We used a subsize specimen of 7.5 x 10 mm. Is there any relaxation or allowance for subsize specimens in this context? If so, where can I find this information?Regards,Binto George
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[MW:35206] Re: WELD DISTANCE AS PER API 650
Daer expert what is the allowable distance between Vertical to Vertical & Horizantol to Horizantol Joints.
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[MW:35207] Re: Reg: Mechanical Testing Failure Analysis
Dear Experts,PQR Test CouponBase Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)Dimension: 500x350x40mmApplication: Heat ExchangerJoint Design: Double BevelGTAW: Er90SB3Size: 2.4mmSMAW: E9018-B3Size: 3.15 & 4.00mmPreheating: 160֯C minInterpass Temp: 200֯C maxDHT: 300֯C for 2hrsThe above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher.The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.What is the exert problem for this failure?Please give us a deeper explanation for this failure. What is the solution?
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Re: [MW:35208] Re: Reg: Mechanical Testing Failure Analysis
chances of Martensite due to rapid cooling(faster cooling due to lower interpass temp 200C).1. Consider raising the interpass temperature to around 250-300°C2. Consider PWHT direct before final weld cooled down.--On Friday, August 9, 2024 at 9:12:56 AM UTC+3 Prathab P wrote:Dear Experts,PQR Test CouponBase Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)Dimension: 500x350x40mmApplication: Heat ExchangerJoint Design: Double BevelGTAW: Er90SB3Size: 2.4mmSMAW: E9018-B3Size: 3.15 & 4.00mmPreheating: 160֯C minInterpass Temp: 200֯C maxDHT: 300֯C for 2hrsThe above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher.The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.What is the exert problem for this failure?Please give us a deeper explanation for this failure. What is the solution?
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Re: [MW:35209] Reg: Mechanical Testing Failure Analysis
Navaneetha Perumal
Dear Experts,--PQR Test CouponBase Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)Dimension: 500x350x40mmApplication: Heat ExchangerJoint Design: Double BevelGTAW: Er90SB3Size: 2.4mmSMAW: E9018-B3Size: 3.15 & 4.00mmPreheating: 160֯C minInterpass Temp: 200֯C maxDHT: 300֯C for 2hrsThe above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher.The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.What is the exert problem for this failure?Please give us a deeper explanation for this failure. What is the solution?
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Re: [MW:35209] WELD DISTANCE AS PER API 650
In API 650, the allowable distance between vertical welds (also known as vertical joints or seams) in the shell of a welded steel storage tank is specified to prevent overlap of weld seams, which could affect the structural integrity of the tank.
According to API 650, Section 5.1.5.4:
- The minimum distance between adjacent vertical weld seams on the same shell course should not be less than 3 times the thickness of the shell plate or 500 mm (20 inches), whichever is greater.
This requirement ensures that there is sufficient separation between vertical welds to avoid concentration of stresses and to provide adequate strength in the tank shell.
For example, if the shell plate is 10 mm thick, the minimum distance between vertical welds would be 30 mm (3 × 10 mm). However, since 500 mm is greater than 30 mm, the minimum allowable distance would be 500 mm.
Daer expert what is the allowable distance between Vertical to Vertical & Horizantol to Horizantol Joints. --
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Re: [MW:35211] Reg: Mechanical Testing Failure Analysis
Thanks & Regards
J.Gerald Jayakumar
0091-8838619635
Navaneetha Perumal
Dear Experts,--PQR Test CouponBase Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)Dimension: 500x350x40mmApplication: Heat ExchangerJoint Design: Double BevelGTAW: Er90SB3Size: 2.4mmSMAW: E9018-B3Size: 3.15 & 4.00mmPreheating: 160֯C minInterpass Temp: 200֯C maxDHT: 300֯C for 2hrsThe above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher.The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.What is the exert problem for this failure?Please give us a deeper explanation for this failure. What is the solution?
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[MW:35212] Re: CAN A WELDER QUALIFIED TO ASME IX ALLOWED TO WELD STRUCTURES USING AWS D1.1 PREQUALIFIED WPS
Dear ExpertsPlease advise if a welder qualified in 6G position to ASME Sec IX , is allowed to Weld structures using WPS which is prequalified to AWS D.1.1Or is it mandatory to perform separate welder qualification using AWS D.1.1 WPS to weld structuresThis is for Saudi Aramco ProjectKINDLY ADVICE.Thanks
Aneesh
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[MW:35213] SS 420
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Re: [MW:35213] Re: CAN A WELDER QUALIFIED TO ASME IX ALLOWED TO WELD STRUCTURES USING AWS D1.1 PREQUALIFIED WPS
Dear Mr. Aneesh,According to AWS D1.1 2020 - Part 5.1 Welders, welding operators and tack welders that use prequalified WPSs shall be qualified in conformance with Clause 6, Part C or Clause 10, Part D for tubulars.For Aramco 12-SAMSS-007 section 7.5 Welding procedures and individual welders shall be qualified in accordance with the requirements of AWS D1.1/D1.1M, AWS D1.3, AWS D1.8/D1.8M or AWS D14.1/ D14.1M as appropriate.If the structural items construction code is AWS D1.1 - Both WPS and Welder Qualification should be as per AWS D1.1 only.--On Saturday, July 13, 2024 at 2:33:54 PM UTC+3 Aneesh K wrote:Dear ExpertsPlease advise if a welder qualified in 6G position to ASME Sec IX , is allowed to Weld structures using WPS which is prequalified to AWS D.1.1Or is it mandatory to perform separate welder qualification using AWS D.1.1 WPS to weld structuresThis is for Saudi Aramco ProjectKINDLY ADVICE.Thanks
Aneesh
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Re: [MW:35215] Re: CAN A WELDER QUALIFIED TO ASME IX ALLOWED TO WELD STRUCTURES USING AWS D1.1 PREQUALIFIED WPS
1. Qualification Scope: ASME Section IX qualifications are specific to the processes and positions outlined in that section. If the WPS from AWS D1.1 is compatible with the welder's qualifications (e.g., same welding process, material type, and thickness), then it may be acceptable.
2. WPS Compliance: The WPS must meet the requirements of AWS D1.1, including any necessary prequalification conditions. The welder must be familiar with the specifics of the AWS D1.1 code.
3. Employer's Policies: Different employers may have specific policies regarding the use of WPS from different codes, so it is essential to check with the employer or project requirements.
4. Testing and Performance: Even if the welder is qualified under ASME Section IX, they may still need to demonstrate their ability to perform according to the specific WPS being used under AWS D1.1, especially if the WPS has different requirements.
In summary, while it is possible for a welder qualified under ASME Section IX to use a WPS prequalified under AWS D1.1, verification of compatibility and compliance with project requirements is crucial.
Dear Gents,As per AWS D.1.1Para 6.2.2.1 Previous Performance Qualification.Previous performance qualification tests of welders , welding operators , and tack welders that are properly documented are acceptable with the approval of the Engineer. The acceptability of performance qualification to other standards is the Engineer 's responsibility, to be exercised based uponeither the specific structure or service conditions , or both.My opinion consult with client Welding Engineer through (Technical Query or CRM)and resolveAravind--On Mon, Sep 2, 2024 at 8:13 AM Naveen Kumar <naveenren@gmail.com> wrote:Dear Mr. Aneesh,According to AWS D1.1 2020 - Part 5.1 Welders, welding operators and tack welders that use prequalified WPSs shall be qualified in conformance with Clause 6, Part C or Clause 10, Part D for tubulars.For Aramco 12-SAMSS-007 section 7.5 Welding procedures and individual welders shall be qualified in accordance with the requirements of AWS D1.1/D1.1M, AWS D1.3, AWS D1.8/D1.8M or AWS D14.1/ D14.1M as appropriate.If the structural items construction code is AWS D1.1 - Both WPS and Welder Qualification should be as per AWS D1.1 only.--On Saturday, July 13, 2024 at 2:33:54 PM UTC+3 Aneesh K wrote:Dear ExpertsPlease advise if a welder qualified in 6G position to ASME Sec IX , is allowed to Weld structures using WPS which is prequalified to AWS D.1.1Or is it mandatory to perform separate welder qualification using AWS D.1.1 WPS to weld structuresThis is for Saudi Aramco ProjectKINDLY ADVICE.Thanks
Aneesh
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Re: [MW:35215] SS 420
For welding stainless steel grade 420, which is a martensitic stainless steel, the following electrodes and filler wires are typically recommended:
Welding Electrode
- AWS E310-16: This electrode is suitable for welding 420 stainless steel and can provide good corrosion resistance and strength.
- AWS E309-16: This is another option that can be used for dissimilar metal welding, particularly when joining to other stainless steels.
Filler Wire
- ER310: This filler wire is often used for welding 420 stainless steel and provides similar properties as the E310 electrode.
- ER420: Specifically designed for martensitic stainless steels, this filler wire can help achieve the desired mechanical properties in the weld.
Additional Tips
- Preheat the base material if necessary, as it can help reduce the risk of cracking.
- Use proper post-weld heat treatment to minimize residual stresses and improve toughness.
Always consider the specific application requirements, including mechanical properties and corrosion resistance, when choosing welding consumables.
Dear team,Kindly suggest the welding electrode & filler wire for the base material SS 420.Welding process -GTAW & SMAWPipeline welding in power plant--Thanks & Regards,Ananth Karuppanan.Mobile : +91-9597936444
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[MW:35217] Overlay welding defects
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Re: [MW:35218] Re: Filler wire for 321H
Aan: "materials-welding" <materials-welding@googlegroups.com>
Verzonden: Vrijdag 30 augustus 2024 10:21:33
Onderwerp: Re: [MW:35204] Re: Filler wire for 321H
TIG 404 (ER 5356) - AWS / SFA 5.10--On Friday, August 23, 2024 at 8:07:57 AM UTC+5:30 Vignesh Manoharan wrote:Hi experts,What filler wire is required to weld 321H in GTAW process. ?Pls suggestRegardsVignesh M
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Re: [MW:35218] Overlay welding defects
Aan: "Materials & Welding" <materials-welding@googlegroups.com>
Verzonden: Woensdag 4 september 2024 07:26:39
Onderwerp: [MW:35217] Overlay welding defects
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Re: [MW:35220] Reg: Mechanical Testing Failure Analysis
--Is there any PWHTThanks & Regards
J.Gerald Jayakumar
0091-8838619635
On Sunday 1 September, 2024 at 03:24:46 pm IST, s.navaneethan.mani <s.navaneethan.mani@gmail.com> wrote:Check the heat input reading for the test coupon.The mechanical test reading will change If the heat input is high or low from the required values.Regards
Navaneetha Perumal--On Fri, 9 Aug 2024 at 9:12 AM, Prathab P <prapoovins@gmail.com> wrote:Dear Experts,--PQR Test CouponBase Plate: A387 Gr22 CL2 (P. No. 5A, Gr.1)Dimension: 500x350x40mmApplication: Heat ExchangerJoint Design: Double BevelGTAW: Er90SB3Size: 2.4mmSMAW: E9018-B3Size: 3.15 & 4.00mmPreheating: 160֯C minInterpass Temp: 200֯C maxDHT: 300֯C for 2hrsThe above mentioned test coupon impact and hardness testing failure. Impact value is getting lower and hardness value getting higher.The impact required average value is 55J and hardness max value is 225BHN but the impact actual value getting 22J and the hardness min actual value getting 208BHN.What is the exert problem for this failure?Please give us a deeper explanation for this failure. What is the solution?
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P. PRATHAB
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Re: [MW:35220] Overlay welding defects
--First questions: which process, which shielding gas, which welding position, which welding parametersRegardsJurgen Prinsen IWEWeld-Tech BVWelding Engineering and ConsultancyVan: "Karthick Flow Controls" <kfccovaigm@gmail.com>
Aan: "Materials & Welding" <materials-welding@googlegroups.com>
Verzonden: Woensdag 4 september 2024 07:26:39
Onderwerp: [MW:35217] Overlay welding defectsDear Experts,Welding Overlay, After Machining the Pin holes and blow holes noticed in Overlapping Joint area, After attend the defects, It will open some other places, The defects noticed Uniform inline. ( Overlay Material ,316L ,Inconel 625 ,St6 & ST21,Base Material WCB/LCB),How to prevent the defects?Regards,R.Gowtham.--
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Re: [MW:35222] Re: Filler wire for 321H
Best use ER347H, Nb stabilized 18 10 Cr Ni steelRegardsJurgen Prinsen IWEVan: "Kannayeram Gnanapandithan" <kgpan...@gmail.com>
Aan: "materials-welding" <material...@googlegroups.com>
Verzonden: Vrijdag 30 augustus 2024 10:21:33
Onderwerp: Re: [MW:35204] Re: Filler wire for 321HER 5356, is it not aluminium filler??THANKS & BEST REGARDS,KG.PANDITHAN, BE, IWE, CSWIP 3.1,ISO 9712 Level 2 in VT,ASNT-Level II in PT,MT,RT & UT,LA ISO 9001-2015,International Welding Engineer.CONSULTANT-WELDING & QUALITYMobile no: +919940739349--On Fri, Aug 30, 2024 at 1:36 PM trivikram kommala <trivikra...@gmail.com> wrote:TIG 404 (ER 5356) - AWS / SFA 5.10--On Friday, August 23, 2024 at 8:07:57 AM UTC+5:30 Vignesh Manoharan wrote:Hi experts,What filler wire is required to weld 321H in GTAW process. ?Pls suggestRegardsVignesh M
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[MW:35197] WELD DISTANCE AS PER API 650
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