Wednesday, June 18, 2014

Re: [MW:21158] Consumable Selection for SA 537 CL 2 / LPG bullets / Div II vessel / impact -34C

Electrode E8018-c2
Gtaw wire ER80SNi2
Saw ENi1+UV418TT

On 18-Jun-2014 2:41 am, "'GANESH GANESH' via Materials & Welding" <materials-welding@googlegroups.com> wrote:
Hi,

Proposed consumable for SA537 Cl2 Material by supplier is as below, whether it is acceptable(service impact -34C, With out PWHT, ASME Div II vessel/ Thk 34/36 mm)

GTAW ER70S2
SMAW E7018-1
SAW   F7A8/P8 EH12K

Supplier  advised to purchase with required mechanical properties meeting base metal requirments for consumbales.

But the  chemistry requirments for GTAW/SMAW, more or less match ,but for SAW it doesn't match for micro alloys(Ni/Cr/Mo)

Whether proposed consumable is ok or thier any other alterations.


Ganesh

--------------------------------------------
On Tue, 17/6/14, pgoswami <pgoswami@quickclic.net> wrote:

 Subject: RE: [MW:21145] Reasons for High Hardness on WM and HAZ
 To: materials-welding@googlegroups.com
 Cc: perumalgovindan@gmail.com
 Date: Tuesday, 17 June, 2014, 8:38 AM




 #yiv141539621 .yiv141539621hmmessage P {
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 Hi
 Govindan,
  
 Why did you choose E
 8018-C3 electrode for SA 537 Cl1 plates. SA 537 Cl1 is
 almost back to back to SA
 515 Gr70 Steel. Based on the  impact requirement as
 indicated below,
 E-7018-1 would have been appropriate. I would  say that
 E 8018-C3 would
 have been advisable if the welds would have undergone
 enhanced heat treatment
 e.g Normalizing.
  
 The high hardness in the
 weld and HAZ is due to the use of overalloyed electrode
 .E-8018C3/Tenacito 70
 contains typically 1.005 Nickel.Nickel causes to form
 acicular ferrite in the
 weld/HAZ , which in turn causes higher
 hardness.
  
 Thanks
  
  

 Pradip
 Goswami, P.Eng,IWE
 Welding &
 Metallurgical Specialist
 Ontario, Canada
 pgoswami@quickclic.net
 pradip.goswami@gmail.com
 pradip_goswami@yahoo.ca
  





 Date: Mon, 16 Jun 2014 20:22:33 +0530
 Subject: [MW:21143] Reasons for High
 Hardness on WM and HAZ
 From: perumalgovindan@gmail.com
 To:
 materials-welding@googlegroups.com


 Dear Experts,
  
 We have conducted PQR and measured the hardness values
 between 248 HV to
 269 HV:
  
 Material Specification and
 Parameters:
  
 Material Specification: ASTM A537
 Class 1,Plate 12.8 mm
 thickness, SMAW process, 4G position
  
 Electrode Used: AWS / SFA: 5.5, E
 8018-C3, Brand Name:
 TENALLOY-70/ADOR welding limited.
  

 Electrode baking Temp.: 350 deg. C for 2 hours
  
 Electrode Holding temp.: 150 deg. C
  
 Preheat: Ambient temperature (surrounding temp. was 40
 deg.
 Centigrade)
  
 Interpass temp.: 150 deg. C to 185 deg.C
  
 Travel Speed: 70 to 80 mm/min
  
 Voltage: 20 to 24V
  
 Current: 70 to 79A
  
 Heat input: 1.45 KJ/mm to 2.27 KJ/mm
  
  
 Lab test
 Results:
  
 UTS: 571 MPa
  
 Bend test; Accepted
  
 Impact test at 0 deg. C:WM -
 Average 102J and HAZ:
 234J
  
 Hardness Value:
 248HV to 269HV.
  
 Request to
 provide the reasons for high
 hardness
  
  
 --

 Thank You and Regards
  
 P Govindan
 Mobile: +919643152414
 Direct : +911294291200
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