Many times I have seen that even some of out best engineers still argue about this issue... In root side of a single-side weld, the slag in SMAW or FCAW only protects the weld and not areas adjacent to weld (i.e. HAZ and heat tint area in Stainless steels). Slag does not protect Root HAZ and heat tint area in Stainless steels; Welding is not only about the "weld metal", A welding engineer must consider HAZ as a part of the weldment... This is as basic as it gets, whether you are dealing with SMAW or any other process. Heat tint area consists of a layer between 50-300 microns (depending on temperature) which is a result of Chromium depletion of the underlying surface. Sometimes this Cr-depletion is so severe that the the Chromium content drops below minimum level and respectively, the corrosion resistance of these layers under heat-tint film drops way below minimum requirements. It will create corrosion initiation sites which is the most critical and time consuming stage i...
Materials selection, welding, forming, Heat treatment, corrossion, NDT