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Showing posts from August, 2013

Re: [MW:18556] why ferrite measurement is always cheking prior PWHT.

It has to be before PWHT otherwise heat treatment itself can cause sigma phase embrittlement or 885 F embrittlement of austenitic stainless steels; chances of which increase with higher ferrite content. Therefore, in order to perform a heat treatment without having any possible embrittlement, a prior measurement of ferrite content is necessary. Octane On Sat, Aug 31, 2013 at 4:19 PM, mohd < mohd52100@gmail.com > wrote: dear sir, why ferrite measurement shall be taken before PWHT for 300-series steel. regards, mohd. -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com/ http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm The views expressed/exchnaged in this group are members personel views and meant for educ...

[MW:18551] why ferrite measurement is always cheking prior PWHT.

dear sir, why ferrite measurement shall be taken before PWHT for 300-series steel. regards, mohd. -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com/ http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents. --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . For more options, visit https://groups.google.com/groups/opt_out .

Re: [MW:18552] Need supplier address for induction heating

You can order one with Magnallenz B/4 Sakariba Esatate, G.I.D.C. Phase – IV, Vatva, Ahmedabad – 382445 Gujarat (INDIA) Phone No.: +91-79-25840023 / 25840024 Fax : +91 – 79 – 25841065 E-Mail : contact@magnalenz.com , magnalenz@gmail.com Reg, K.Saravanan On Sat, Aug 31, 2013 at 3:00 PM, Sankaran Sp < subasankaran@yahoo.co.in > wrote: Dear experts, I need one help from you,We are in need to pre- heat the valve body by induction heating method before production welding. Do you have any supplier in india & abroad ? to design & supply the induction pre heating system (System consists of power source,water cooled  flexible coil, thermo-couple with digital thermo meter and necessary items) for our application. Our valve body material will be : ASTM A 216-WCB,A217-WC6,WC9 & C12A Pre heating temperture will be 100,150,200DegC Kindly do the needful to proceed further. Regards, sankaran.Sp welding & metallurgy expert -- To post to this...

[MW:18553] RE: 18549] Need supplier address for induction heating

EDF Induction Limited Units 1 & 2, Wednesfield Way Ind Estate Well Lane, Wednesfield Wolverhampton WV11 1XP UK Tel + 44 1902 308 800 www.efd-induction.com   Alan Denney AKD Materials Consulting Ltd From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Sankaran Sp Sent: 31 August 2013 11:31 To: materials-welding@googlegroups.com Subject: [MW:18549] Need supplier address for induction heating   Dear experts,   I need one help from you,We are in need to pre- heat the valve body by induction heating method before production welding. Do you have any supplier in india & abroad ? to design & supply the induction pre heating system (System consists of power source,water cooled  flexible coil, thermo-couple with digital thermo meter and necessary items) for our application. Our val...

[MW:18554] RE: 18549] Need supplier address for induction heating

Dear Sankar, Pl note Contact in India: Vel electronics 4 A, Majithia Industrial Estate, W.T.P. Marg, Deonar, Mumbai-400 088   Phone: 91 - 22-25565478/ 25569122 / 25583235/ 25586273   Fax:91-22-5576395           E-mail: mail@velelectronics.com Regards M.Nagoor Meeran L&T-Procurement   From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Sankaran Sp Sent: Saturday, August 31, 2013 3:01 PM To: materials-welding@googlegroups.com Subject: [MW:18549] Need supplier address for induction heating   Dear experts,   I need one help from you,We are in need to pre- heat the valve body by induction heating method before production welding. Do you have any supplier in india & abroad ? to design & supply the induction pre heating system (System consists of power source,water cooled  flexible coil, thermo-couple with digital thermo me...

[MW:18549] Need supplier address for induction heating

Dear experts, I need one help from you,We are in need to pre- heat the valve body by induction heating method before production welding. Do you have any supplier in india & abroad ? to design & supply the induction pre heating system (System consists of power source,water cooled  flexible coil, thermo-couple with digital thermo meter and necessary items) for our application. Our valve body material will be : ASTM A 216-WCB,A217-WC6,WC9 & C12A Pre heating temperture will be 100,150,200DegC Kindly do the needful to proceed further. Regards, sankaran.Sp welding & metallurgy expert

Re: [MW:18549] Re: How to select the IQI wire

the selection of IQI wirE type or hole type is thickness based on the sensitivity reqd.asme 5 IQI SELECTION AS WELL AS APPLICABLE CODE AWS D 1.1,ANSI B 31.3.,ANSI B 31.1 ALSO GIVES THE REQD FOR IQI SELECTION. REGARDS DINESH On Sat, Aug 31, 2013 at 10:55 AM, Raheel Arif < raheel.qc@gmail.com > wrote: Dear All, Let me know what is the difference between ASTM, FE EN & DIN wire. What material is suitable for which wire? Regards, Raheel Arif     On Monday, August 2, 2010 8:48:53 AM UTC+4, venkat ramana wrote: Dear All,   let me know how to select the IQI wire of carbon steel 6inch sch 80 reference code is B31.3 material as P1 please reply me as soon as possible.   Thanks & Regards venkat (QC) -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com...

[MW:18546] RE: 18541] 4'',check valve bad surface finishing

Before even considering accepting it I would ask for that paint to be blast off to see what is underneath. The flange appears to be connected to the valve by a weld which should not be there. Alan Denney AKD Materials Consulting Ltd 8 Furber Street, London W6 0HE. Tel: +44 208 748 0636 UK mobile: +44 7786 077125 NL mobile (temporary): +31 6 11 91 25 79 -----Original Message----- From: materials-welding@googlegroups.com [mailto: materials-welding@googlegroups.com ] On Behalf Of Ezat Adel Sent: 29 August 2013 15:15 To: materials-welding Subject: [MW:18541] 4'',check valve bad surface finishing Dear Expert, could you please see attached image for 4'',check valve,A216 WCB received as a new valve i have a doubt about the nuts area marking, if it's can occur during casting process or this valves used before. also the surface finishing in bad condition. i am waiting your advice asap. -- To post to this group, send email to materials-weldi...

[MW:18547] Re: How to select the IQI wire

Dear All, Let me know what is the difference between ASTM, FE EN & DIN wire. What material is suitable for which wire? Regards, Raheel Arif     On Monday, August 2, 2010 8:48:53 AM UTC+4, venkat ramana wrote: Dear All,   let me know how to select the IQI wire of carbon steel 6inch sch 80 reference code is B31.3 material as P1 please reply me as soon as possible.   Thanks & Regards venkat (QC) -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com/ http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm   The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract d...

Re: [MW:18547] Current & Voltage Ranges for WPS

As in ASME Sec. II Part C, I have attached the amperage and other information related to E6013 and E7018. (d) indicates dia of the electrode you are considering. Octane On Thu, Aug 29, 2013 at 1:43 PM, rudolf saldanha < rudolf_jude@yahoo.com > wrote: Hi, As a general guide you can take 25 to 30 times the electrode size for Current (Amps). The Welding consumable manufacturer will give you the recommended Amps and Polarity. Just my 2 cents. From: Thota Kishore < krish.royal18@gmail.com > To: materials-welding@googlegroups.com Sent: Thursday, 29 August 2013, 13:07 Subject: [MW:18536] Current & Voltage Ranges for WPS Dear Sir's, Good Morning.! I have to prepare WPS&PQR for E6013 and E7018 in 2G/3G(up hill) position. So I wish to know the range of current and voltage for procedure specification/qualification. Is there any standard table/chart for current/voltage reference or its a practice. Kindly suggest me. -- Thanks & Reg...

Re: [MW:18543] 4'',check valve bad surface finishing

dear Eng. Adel you can use standard ANSI MSS-SP-55 as a guide to evaluate the visual inspection requirements for valves . eng. mohamed elsahhar QA/QC at PETROMAINT Cell phone +201220938021 On 8/29/13, Vrajesh < vrajeshmail@gmail.com > wrote: > The nut area has been machined, may be to meet the dimensions requirements > as per specs. Yes, the surface finish is not good. Valve suppliers use old > castings some times to meet urgent requirements. Only the quality (QC) > person attended stage inspection during manufacturing can say more about > such thing. > > Regards, > > Vrajesh > > Sent from my iPhone > > On Aug 29, 2013, at 5:15 PM, Ezat Adel < ezatadel2008@gmail.com > wrote: > >> Dear Expert, >> >> could you please see attached image for 4'',check valve,A216 WCB >> received as a new valve i have a doubt about the nuts area marking, if >> it's can occur during...

[MW:18544] RE: 18541] 4'',check valve bad surface finishing

Dear Ezat This casting is a defective casting could be an old and used, as now a days the valves suppliers pick up the scrapped castings also and use them after a bit of cleaning/painting. This is clearly seen in this case as the neck shows the signs of having some sort of putty filled and dressed up. The other possibility is that it is a 3rd Grade casting used to meet the urgent requirements. The recommendation is that IT SHOULD NOT BE ACCEPTED. Nachhattar Singh PLEASE THINK BEFORE PRINTING -----Original Message----- From: materials-welding@googlegroups.com [mailto: materials-welding@googlegroups.com ] On Behalf Of Ezat Adel Sent: 29 August, 2013 6:45 PM To: materials-welding Subject: [MW:18541] 4'',check valve bad surface finishing Dear Expert, could you please see attached image for 4'',check valve,A216 WCB received as a new valve i have a doubt about the nuts area marking, if it's can occur during casting process or th...

Re: [MW:18545] 4'',check valve bad surface finishing

dear sir,  i think ,to adjust hexagonal nut face of it as it forged there is chances of nut get tightened in tapered ,which makes uneven stresses at tightening. regards On Thu, Aug 29, 2013 at 8:03 PM, Vrajesh < vrajeshmail@gmail.com > wrote: The nut area has been machined, may be to meet the dimensions requirements as per specs. Yes, the surface finish is not good. Valve suppliers use old castings some times to meet urgent requirements. Only the quality (QC) person attended stage inspection during manufacturing can say more about such thing. Regards, Vrajesh Sent from my iPhone On Aug 29, 2013, at 5:15 PM, Ezat Adel < ezatadel2008@gmail.com > wrote: > Dear Expert, > > could you please see attached image for 4'',check valve,A216 WCB > received as a new valve i have a doubt about the nuts area marking, if > it's can occur during casting process or this valves used before. > also the surface finishing in bad c...

Re: [MW:18542] 4'',check valve bad surface finishing

The nut area has been machined, may be to meet the dimensions requirements as per specs. Yes, the surface finish is not good. Valve suppliers use old castings some times to meet urgent requirements. Only the quality (QC) person attended stage inspection during manufacturing can say more about such thing. Regards, Vrajesh Sent from my iPhone On Aug 29, 2013, at 5:15 PM, Ezat Adel < ezatadel2008@gmail.com > wrote: > Dear Expert, > > could you please see attached image for 4'',check valve,A216 WCB > received as a new valve i have a doubt about the nuts area marking, if > it's can occur during casting process or this valves used before. > also the surface finishing in bad condition. > i am waiting your advice asap. > > -- > To post to this group, send email to materials-welding@googlegroups.com > To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com > For more option...

[MW:18541] 4'',check valve bad surface finishing

Dear Expert, could you please see attached image for 4'',check valve,A216 WCB received as a new valve i have a doubt about the nuts area marking, if it's can occur during casting process or this valves used before. also the surface finishing in bad condition. i am waiting your advice asap. -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com/ http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents. --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. ...

Re: [MW:18540] Current & Voltage Ranges for WPS

Hi, As a general guide you can take 25 to 30 times the electrode size for Current (Amps). The Welding consumable manufacturer will give you the recommended Amps and Polarity. Just my 2 cents. From: Thota Kishore <krish.royal18@gmail.com> To: materials-welding@googlegroups.com Sent: Thursday, 29 August 2013, 13:07 Subject: [MW:18536] Current & Voltage Ranges for WPS Dear Sir's, Good Morning.! I have to prepare WPS&PQR for E6013 and E7018 in 2G/3G(up hill) position. So I wish to know the range of current and voltage for procedure specification/qualification. Is there any standard table/chart for current/voltage reference or its a practice. Kindly suggest me. -- Thanks & Regards, T KISHORE +91 9951141681 [image: Description: Description: Description: Description: Description: cid:000801cb3f83$888f00d0$ 2d01a8c0@Accounts2 ] *P**    **I Pledge to take personal action to help solve the climate crisis by reducing my own CO2 pollution as much ...

Re: [MW:18539] Re: major difference of B7& B7M

Dear rahul, I understand that normally b7m bolts are preferred in corrosive environments.. can u pls elaborate the difference on the account of corrosion resistance.I.e. why b7m has better corrosion resistance. . Thanks in advance; Regards, Nishant Nair Sent from Yahoo! Mail on Android From: Rahul Singh <rahul1127@gmail.com>; To: <materials-welding@googlegroups.com>; Subject: ...

Re: [MW:18538] Current & Voltage Ranges for WPS

Hi Kishore, you can get those recommended datas from manufacturers Catalogues , like ESAB, Hyundai, Lincoln, Thyssen,  whatever brand you have selected. for each size and the position of welding . Before making PQR, you should always refer to the welding manufacturer's recommendation for Amps, Volts, polarity, type of coating, AWS Classes etc . Cheers , Saravanan , Korea On Thu, Aug 29, 2013 at 2:07 PM, Thota Kishore < krish.royal18@gmail.com > wrote: Dear Sir's, Good Morning.! I have to prepare WPS&PQR for E6013 and E7018 in 2G/3G(up hill) position. So I wish to know the range of current and voltage for procedure specification/qualification. Is there any standard table/chart for current/voltage reference or its a practice. Kindly suggest me. --  Thanks & Regards, T KISHORE +91 9951141681 [image: Description: Description: Description: Description: Description: cid:000801cb3f83$888f00d0$2d01a8c0@Accounts2] *P**    ...

Re: [MW:18537] Current & Voltage Ranges for WPS

Kishore, This information is available from the electrode manufacturer, usually in their product catalog.    Shashank Vagal  From: Thota Kishore <krish.royal18@gmail.com> To: materials-welding@googlegroups.com Sent: Thursday, 29 August 2013 10:37 AM Subject: [MW:18536] Current & Voltage Ranges for WPS Dear Sir's, Good Morning.! I have to prepare WPS&PQR for E6013 and E7018 in 2G/3G(up hill) position. So I wish to know the range of current and voltage for procedure specification/qualification. Is there any standard table/chart for current/voltage reference or its a practice. Kindly suggest me. -- Thanks & Regards, T KISHORE +91 9951141681 [image: Description: Description: Description: Description: Description: cid:000801cb3f83$888f00d0$ 2d01a8c0@Accounts2 ] *P**    **I Pledge to take personal action to help solve the climate crisis by reducing my own CO2 pollution as much as I can offsetting the rest to become "Carbon Neu...

[MW:18536] Current & Voltage Ranges for WPS

Dear Sir's, Good Morning.! I have to prepare WPS&PQR for E6013 and E7018 in 2G/3G(up hill) position. So I wish to know the range of current and voltage for procedure specification/qualification. Is there any standard table/chart for current/voltage reference or its a practice. Kindly suggest me. -- Thanks & Regards, T KISHORE +91 9951141681 [image: Description: Description: Description: Description: Description: cid:000801cb3f83$888f00d0$2d01a8c0@Accounts2] *P** **I Pledge to take personal action to help solve the climate crisis by reducing my own CO2 pollution as much as I can offsetting the rest to become "Carbon Neutral". * * * *Spread environmental awareness to avoid Global Warming. * * * *Save Nature... Save Future...* ** -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options,...

[MW:18535] Re: major difference of B7& B7M

Dear Ali, Your specification calls the requirement for B7M to avoid the corrosion under insulation.  B7M bolting is often opted for in corrosive environments due to its heat treatment & hardness. B7  bolting also can be used if it is used for non exposed to  corrosive environment which means we can substitute the B7 bolting with B7M for  corrosive  environment. Regards On Tuesday, August 27, 2013 1:24:18 PM UTC+3, Ali Asghari wrote: Dear All What are differences between B7,B7M ?(except as torque value,yield strength) In our specification usage of B7M confined under insulation.why? When we can B7 replaced by B7M with regard to service condition?or is it possible with regard to dissimilar strength ? Regards -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding....

Re: [MW:18534] Requirement of PREN no. for SS316+graphite filler Gasket

Yes, PREN of  23-28 and Hardness limits of 22HRC shall be met.    Thanks & Regards J.Gerald Jayakumar 00968-99438165 From: Swapnil D'BRITTO <swapnildb86@gmail.com> To: materials-welding@googlegroups.com Sent: Tuesday, August 27, 2013 10:34 PM Subject: [MW:18532] Requirement of PREN no. for SS316+graphite filler Gasket Dear All,         Reference standard mentioned for NACE service valves is MR0175/ISO15156.As per this standard test certificate(lab report) must declare PREN no.mentioned in Table D.1.        Our  valves are made of carbon steel body bonnet,13%Cr Trims & SS316+Graphite filler gasket.In ITP & specification gasket's chemical analysis report is required.       Is it necessary to declare PREN no. in gasket's chemical analysis report as it is SS316?          Thanks & regards. Swapnil D'Britto -- To pos...

[MW:18532] Requirement of PREN no. for SS316+graphite filler Gasket

Dear All,         Reference standard mentioned for NACE service valves is MR0175/ISO15156.As per this standard test certificate(lab report) must declare PREN no.mentioned in Table D.1.        Our  valves are made of carbon steel body bonnet,13%Cr Trims & SS316+Graphite filler gasket.In ITP & specification gasket's chemical analysis report is required.       Is it necessary to declare PREN no. in gasket's chemical analysis report as it is SS316?          Thanks & regards. Swapnil D'Britto -- To post to this group, send email to materials-welding@googlegroups.com To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com For more options, visit this group's bolg at http://materials-welding.blogspot.com/ http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm   The views expressed/exchnaged in this group are members personel views and meant for educational purposes ...

Fw: [MW:18533] Ferrite Content Check on root or final weld

A small correction pl. In E 316-L – 16 (LF)   type special    Electrodes  the    Ferrite content should be read as  0.50 max. and not 2.00 max. Thanks. Sridhar. ----- Forwarded Message ----- From: c sridhar <sridhar305@yahoo.com> To: "materials-welding@googlegroups.com" <materials-welding@googlegroups.com> Sent: Tuesday, 27 August 2013 1:52 PM Subject: Re: [MW:18528] Ferrite Content Check on root or final weld     You can use AWS/SFA E 316L-15 ( IS E19.12.2.LB20), an extra low carbon 17/14/2.5 Mo type SS basic coated electrode with good corrosion resistance qualities. This electrode is exceptionally good for welding AISI 316,316L, 317L & 318 type   material and provides a maximum of 2.0 % ferrite . Such electrodes are designed for urea reactors and similar chemical equipment   used for temperature services. Typical chemistry: C - 0.03 max.,       ...