Thursday, June 30, 2011

Re: [MW:11547] Re: welding simulation

Yadav,
 
You should go for an experiment to validate the results to conclude the results are in inline with simulation.
 
I have validated the results with experiments , also with GA .
 
Why do you want to justify that, Yield is more than the requirement ?
 
Why you missed the is conduction heat transfer? 
 
Verify the weld size , Width of bead with experiemnts to your simulated one,
 
If the both the bead size , depth of penetration is nearly equal means your have simulation is justified , other wise you need to redo the simulation.
 
 
 


 
On Thu, Jun 30, 2011 at 7:23 PM, ashish yadav <yadavashish018@gmail.com> wrote:
Hello K.Babu
Thanks for your support.
Its good that you have worked in sysweld. I am also doing a project to
simulate a Laser weld joint of two SS plate having dimension100*400mm
of 2mm thickness. weld run is of 400mm by putting plates together with
2mm thickness.

In heat model I have taken 3D conical gaussian heat source for the
laser source. Arc efficiency is 60% and for cooling rate, I have used
predefind convective and radiation(mm).
After that I solved for the thermal and mechanical results. In thermal
results temperature contour, phase proportion and grain size is there.
In mechanical results, thermal stress, strain, strain energy is there.
Now I can not understand that how i will justify this results. Should
I go for the experiments or some standards are there?
Please help me..

On Thu, Jun 30, 2011 at 4:24 PM, K.Babu <kbabupsg@gmail.com> wrote:
> Ashish Yadav,
>
> How much is greater ?
>
> How do you setup the cooling rate in Sysweld and how much you assumed the
> arc efficiency , What type of heat input model?
>
> The above factors have dramtaic impact on the resulst.
>
> I was simulated the Autogeneous TIG welding with sysweld2006, i have got as
> much as 16% variation from the mock up values.
>
>
>
> On Thu, Jun 30, 2011 at 3:40 PM, ashish yadav <yadavashish018@gmail.com>
> wrote:
>>
>> Hello frnds
>>                 I have done a laser welding simulation using
>> SYSWELD.In mechanical results I am getting the thermal stress values
>> greater than yield strength of metal(stainless steel).
>> How can I justify this.
>> Please help me.
>>
>> --
>> Regards
>> Ashish Yadav
>>
>> --
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>> The views expressed/exchnaged in this group are members personel views and
>> meant for educational purposes only, Users must take their own decisions
>> w.r.t. applicable code/standard/contract documents.
>
>
>
> --
> Thanks & regards,
>
> K.Babu
> Welding  & Metallurgical Engineer,
> PPL Shipyard Pte Ltd
> Singapore
> HP:  +65 94815990
> Skype: psgbabu
>
> --
> To post to this group, send email to materials-welding@googlegroups.com
> To unsubscribe from this group, send email to
> materials-welding+unsubscribe@googlegroups.com
> For more options, visit this group's bolg at
> http://materials-welding.blogspot.com/
> The views expressed/exchnaged in this group are members personel views and
> meant for educational purposes only, Users must take their own decisions
> w.r.t. applicable code/standard/contract documents.
>



--
Regards
Ashish Yadav

--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.



--
Thanks & regards,

K.Babu
Singapore

--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.

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