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[MW:26843] NUMBER OF WELDERS ESTIMATION / CALCULATION REQUIRED FOR ONE API 650 STORAGE TANK CONSTRUCTION??...HOW TO CALCULATE? AND ESTIMATE THE WELDERS FOR TANK?

Hi please any one guide me  How to calculate the number of welders required for one tank construction?  Any hints for welders estimation for one tank???????............any one give hints Any Procedure for the estimation of no of welders required to be calculated for one API 650 storage tank construction work? Please share your ideas and  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26843] WPS FOR FILLET WELD

Dear All,  We have supply some fabrication parts to Australia,hence fillet weld is also need to qualify along with butt weld (As per Australian standard) for the procedure qualification.So I want to know that shall I merge both the joints in single WPS or else I have to make both separate. Please suggest. Regards, Javed C +91-8169668074 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26843] Re: Impact test requirement for JO and JR grades in structural fabrication.

Dear Arvind, Impact test is mandatory whenever ,there is lower service temperature,Grades you have specified might be impact tested by the mill,coz these grades are generally used for low service temperature. On Saturday, September 10, 2011 at 1:10:54 PM UTC+5:30, arvinda wrote: Dear Experts,   For crosshead installation in jetty project, the following materials (37mm) are used.   Road way            - S355JO Crosshead           - S355JR & S275JR Pipe track            - S355JR   As per European structural steel standard EN10025 , for JR grade, Longitudinal charpy V-notch impacts 27J @20 degrees and for JO grade, Longitudinal charpy V-notch impacts 27J @ 0 degrees.   We received materials mill certificates w/o impact test.   My question is whether impact is mandatory for above grades or any criteria of thickness as per EN10025? Please mention with reference codes.   Your valuable suggestions are appreciated.   Regards   arvinda   ...

Re: [MW:26843] SR equirement for Heads

3000 dia Ellipsoidal dish On 28 Sep 2017 07:47, "Amit Udavant" < amitudavant@gmail.com > wrote: What are the diameters and what types of heads they are? On 26-Sep-2017 9:19 PM, "Pankaj Kolhe" < pankaj.kolhe15@gmail.com > wrote: Dear Experts, AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job. so my question is shall i do SR for all thickness dish end or how to proceed. MOC 516-70 pankaj -- https://materials-welding.blog spot.com/ https://www.linkedin.com/group s/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/grou p/materials-welding . For more options, visit https://groups.google.com/d/op tout . ...

Re: [MW:26843] SR equirement for Heads

As per code it is not reqd but EIL spec says. What to follow On 28 Sep 2017 07:47, "Vijay Patre" < vijay.patre09@gmail.com > wrote: as per recommended practice sr shall be followed for 16 & 20mm thick head, for others pls check fibre elongation... however, as per code all cold formed dish end shall be heat treated. On Sep 26, 2017 9:19 PM, "Pankaj Kolhe" < pankaj.kolhe15@gmail.com > wrote: Dear Experts, AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job. so my question is shall i do SR for all thickness dish end or how to proceed. MOC 516-70 pankaj -- https://materials-welding.blog spot.com/ https://www.linkedin.com/group s/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsu...

Re: [MW:26843] SR equirement for Heads

Nothing is mentioned in GA. Buy EIL spec says SR is reqd. For below 16 mm and NR for above 16mm. As per code checked but fibre el. Is below 5% On 28 Sep 2017 07:47, "PREM SHANKARDUTT NAUTIYAL" < prem_nautiyal@rediffmail.com > wrote: Follow the heat treatment data written in your approved GA drawings. PREM S NAUTIYAL CELL : 9769316004 From: Pankaj Kolhe < pankaj.kolhe15@gmail.com > Sent: Tue, 26 Sep 2017 21:19:03 To: materials-welding < materials-welding@ googlegroups.com > Subject: [MW:26837] SR equirement for Heads   Dear Experts,   AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job.   so my question is shall i do SR for all thickness dish end or how to proceed.   MOC 516-70   pankaj   -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Weldi...

RE: [MW:26843] regareding taper burning of electrode

Dear Friend and Expert   Regarding to Radiographic Testing (RT) of weld   1)      Does any codes / stands mentioned how to selection of film type/class like carbon steel and stainless steel? 2)      On the heavy wall thickness plat 70 mm (Sphere Tank) welded by SMAW testing by PAUT were found a lot of defects but re-test by RT Ir-192 doesn't found any things, Any opinions to recommend     Thanks and Best Regards       Suchin Katavut     From: prem_nautiyal@rediffmail.com [mailto:prem_nautiyal@rediffmail.com] Sent: Thursday, September 28, 2017 12:44 AM To: materials-welding@googlegroups.com Subject: Re: [MW:26838] regareding taper burning of electrode   Its manufacturing defect of consumable manufacturer. Please tell your consumable manufacturer to replace the defective batch. PREM S NAUTIYAL CELL : 9769316004 From: Perumal Govindan < perumalgovindan@gmail.com > Sent: Tue, 26 Sep 2017 11:...

Re: [MW:26838] SR equirement for Heads

Follow the heat treatment data written in your approved GA drawings. PREM S NAUTIYAL CELL : 9769316004 From: Pankaj Kolhe <pankaj.kolhe15@gmail.com> Sent: Tue, 26 Sep 2017 21:19:03 To: materials-welding <materials-welding@googlegroups.com> Subject: [MW:26837] SR equirement for Heads   Dear Experts,   AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job.   so my question is shall i do SR for all thickness dish end or how to proceed.   MOC 516-70   pankaj   -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com. Visit this group at https://groups.google.com/group/materials-welding . For more optio...

Re: [MW:26838] regareding taper burning of electrode

Its manufacturing defect of consumable manufacturer. Please tell your consumable manufacturer to replace the defective batch. PREM S NAUTIYAL CELL : 9769316004 From: Perumal Govindan <perumalgovindan@gmail.com> Sent: Tue, 26 Sep 2017 11:32:54 To: materials-welding@googlegroups.com Subject: Re: [MW:26836] regareding taper burning of electrode   Hi I believe it's due to non concentric flux coating of electrodes. It's a manufacturing defect. Take few electrodes from the pocket inspect visually and measure it's flux coating thickness through vernier caliper and you will find uninformed coating. Regards P Govindan On Sep 26, 2017 08:10, "akshay" <akshaykulkarni.ak21@gmail.com> wrote: when we starts welding the electrodes starts burning in taper shape please suggest improvement and reason behind it how i can overcome this problem    -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received t...

Re: [MW:26838] Impact test requirement for JO and JR grades in structural fabrication.

in which specification it is mention about thickness > 6mm ,  On Saturday, 10 September 2011 19:15:33 UTC+4, Harish wrote: Impact test is mandatory for t>6mm, if the material is going for low temperature service. 2011/9/10 arvinda shan < arvin...@gmail.com > Dear Experts,   For crosshead installation in jetty project, the following materials (37mm) are used.   Road way            - S355JO Crosshead           - S355JR & S275JR Pipe track            - S355JR   As per European structural steel standard EN10025 , for JR grade, Longitudinal charpy V-notch impacts 27J @20 degrees and for JO grade, Longitudinal charpy V-notch impacts 27J @ 0 degrees.   We received materials mill certificates w/o impact test.   My question is whether impact is mandatory for above grades or any criteria of thickness as per EN10025? Please mention with reference codes.   Your valuable suggestions are appreciated.   Regards   arvinda   -- ...

Re: [MW:26838] SR equirement for Heads

as per recommended practice sr shall be followed for 16 & 20mm thick head, for others pls check fibre elongation... however, as per code all cold formed dish end shall be heat treated. On Sep 26, 2017 9:19 PM, "Pankaj Kolhe" < pankaj.kolhe15@gmail.com > wrote: Dear Experts, AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job. so my question is shall i do SR for all thickness dish end or how to proceed. MOC 516-70 pankaj -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://groups.google.c...

Re: [MW:26838] SR equirement for Heads

What are the diameters and what types of heads they are? On 26-Sep-2017 9:19 PM, "Pankaj Kolhe" < pankaj.kolhe15@gmail.com > wrote: Dear Experts, AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job. so my question is shall i do SR for all thickness dish end or how to proceed. MOC 516-70 pankaj -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://groups.google.com/d/ optout . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received t...

[MW:26837] SR equirement for Heads

Dear Experts, AS per IL spec.all cold formed heads need to be stress relieved. we have 6mm,10mm,12mm,16mm & 20 mm thk dish end in our job. so my question is shall i do SR for all thickness dish end or how to proceed. MOC 516-70 pankaj -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

Re: [MW:26836] regareding taper burning of electrode

Hi I believe it's due to non concentric flux coating of electrodes. It's a manufacturing defect. Take few electrodes from the pocket inspect visually and measure it's flux coating thickness through vernier caliper and you will find uninformed coating. Regards P Govindan On Sep 26, 2017 08:10, "akshay" < akshaykulkarni.ak21@gmail.com > wrote: when we starts welding the electrodes starts burning in taper shape please suggest improvement and reason behind it how i can overcome this problem  -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://grou...

[MW:26830] QW 200.4

Gents, I have two PQRs for 10mm and 38mm of GTAW+FCAW process. I believe, i can prepare the WPS using the above PQRs for FCAW for Single V (w/ backing strip) and Double V (with back gouging) for the max thickness range of 1.5 to 200mm.  Please share your information. -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26830] regareding taper burning of electrode

when we starts welding the electrodes starts burning in taper shape please suggest improvement and reason behind it how i can overcome this problem  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

Re: [MW:26830] SA 335 P91 preheat pwht conditions and variables

Asme B 31.1  On Sep 23, 2017 7:14 AM, "me_ahmd" < mehfil4all@gmail.com > wrote: Dear friends, Could anyone please guide me with codes and standards with respect to welding of SA 335 P91 pipes for high pressure and temperature boiler lines, Looking forward for your contribution. -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://groups.google.com/d/ optout . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding...

Re: [MW:26830] Welding consumables requirement as per NACE MR0175 for carbon steels

Hi Please share the welding consumable test certificates and Client welding specification for further review. Regards  P Govindan  With Kind Regards P Govindan  On Thu, Sep 21, 2017 at 8:29 AM, Ankur < ankurpandey25@gmail.com > wrote: Dear All, Welding consumables manufacturer [ER70S-2 & ER70S-6] has not stated in TC's that material complies to NACE MR0175  or not. As per my knowledge requirement as per NACE is The welding consumable shall produce weld Zones meeting Hardness requirement of 250HV10. The Nickel in the welding consumable shall be less than 1%. Welding consumables and procedures that produce a deposit containing more than 1% nickel are acceptable after successful weld SSC qualification by testing in accordance with Annex B. Also I would like to understand meaning of this line Welding consumables and procedures that produce a deposit containing more than 1% nickel are acceptable after successful weld SSC qualification by testing in accordance with Annex B....

Re: [MW:26830] SA 335 P91 preheat pwht conditions and variables

Hi Please refer Client specifications for welding or ASME Section IX latest edition  Regards P Govindan  With Kind Regards P Govindan  On Fri, Sep 22, 2017 at 10:39 PM, me_ahmd < mehfil4all@gmail.com > wrote: Dear friends, Could anyone please guide me with codes and standards with respect to welding of SA 335 P91 pipes for high pressure and temperature boiler lines, Looking forward for your contribution. -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://groups.google.com/d/ optout . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/grou...

Re: [MW:26830] Preheat calculation for pipelines

Hi Please let me the know the exact material specification and chemical properties  Regards PGovindan  With Kind Regards P Govindan  On Fri, Sep 22, 2017 at 9:15 PM, TDK YOKESH < tdky167@gmail.com > wrote: Hello expert ,  How to calculate preheat required for pipeline welding ? EN 1011-2 helps you to calculate  . But what values to be used for  Heat input  ? And which graph do I refer? I use GTAW + SMAW , also automatic GMAW I have thickness from 16.22 to max of 50.2mm .  Thanks in Advance  TDK Yokesh  -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://groups.google.com/...

[MW:26828] SA 335 P91 preheat pwht conditions and variables

Dear friends, Could anyone please guide me with codes and standards with respect to welding of SA 335 P91 pipes for high pressure and temperature boiler lines, Looking forward for your contribution. -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26828] Preheat calculation for pipelines

Hello expert ,  How to calculate preheat required for pipeline welding ? EN 1011-2 helps you to calculate  . But what values to be used for  Heat input  ? And which graph do I refer? I use GTAW + SMAW , also automatic GMAW I have thickness from 16.22 to max of 50.2mm .  Thanks in Advance  TDK Yokesh  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26826] Welding consumables requirement as per NACE MR0175 for carbon steels

Dear All, Welding consumables manufacturer [ER70S-2 & ER70S-6] has not stated in TC's that material complies to NACE MR0175  or not. As per my knowledge requirement as per NACE is The welding consumable shall produce weld Zones meeting Hardness requirement of 250HV10. The Nickel in the welding consumable shall be less than 1%. Welding consumables and procedures that produce a deposit containing more than 1% nickel are acceptable after successful weld SSC qualification by testing in accordance with Annex B. Also I would like to understand meaning of this line Welding consumables and procedures that produce a deposit containing more than 1% nickel are acceptable after successful weld SSC qualification by testing in accordance with Annex B. Does that mean that if nickel is less than 1% [ 0.023% in my case] then I do not require any test as per Annex B of NACE and only carry out Hardness test and if its less than 250HV10 then its acceptable? How can I satisfy my client that consu...

[MW:26826] Re: special requierment in NACE electrode

Dear James, Your reply on subject was really helpful. I just wanted to discuss a case of NACE MR0175 Suppose if Welding wire manufacturer (ER70S-2 & ER70S-6) has not specified any NACE compliance in MTC and if weld Zones meeting Hardness requirement of 250HV10 then does that STILL mean that we comply NACE requirements? Also I would like to understand more of this statement; Welding consumables and procedures that produce a deposit containing more than 1% nickel are acceptable after successful weld SSC qualification by testing in accordance with Annex B. But what if Nickel is less than 1%? Does that mean that SSC is not required if Nickel is less than 1% ? Would love to hear from you Regards, Ankur 7990344780 ankurpandey25@gmail.com On Tuesday, February 8, 2011 at 10:41:08 PM UTC+5:30, viral talati wrote: Dear Friends, Is there any special requierment for electrode used for NACE material welding. regards -- https://materials-welding.blogspot.com/ https://www.linkedin.co...

Re: [MW:26824] Weld overlay shrinkage calculation.

Hi,Friend There is no ready made formula for shrinkage calculation for ESSC weld overlay in ID of shell  but shrinkage assumption is on the basis of experience and data recorded Shrinkage depends upon Thickness of the base metal, Strip size i.e. 30,60,90 mm width,used Current used etc Generaly lower width with lower thickness of base metal and higher ID of a shell  will have more shrinkage than Higher thk base metal with higher width strip used You will find more shrinkage for a thickness of 50mm -100mm thk shell with ID above 2.5mtr than >100mm thk shell My experience of shrinkage allowance   is about 2.5/ 3mm/meter   you take circumstantially or In other word  ID will contract /shrink about 3mm/mtr in dia Regards Hegde Prakash On Wednesday, 20 September 2017 12:16 PM, 'Thaksen Ingole' via Materials & Welding <materials-welding@googlegroups.com> wrote: Dear Members, I  would like to know how to calculate the weld overlay shri...

Re: [MW:26824] SAIL HARD WPS

Thanq sir, what will be the filler wire in GMAW process On Wed, Sep 20, 2017 at 1:17 PM, Kannayeram Gnanapandithan < kgpandithan@gmail.com > wrote: yes, u have to do new pqr THANKS & BEST REGARDS, KG.PANDITHAN, IWE,  AWS-CWI, CSWIP 3.1, CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Wed, Sep 20, 2017 at 12:50 PM, CKML < chaitanyakamal@gmail.com > wrote: HI I had Query regarding SAIL HARD /JSP HARD WPS .Is any mandatory to make another WPS for these materials,already i have a WPS of E-250 Gr.B material. As Per ASME SECIX  based on Essential Variable Wps to be generated or not. Kindly give the techanical why WPS required. Regards CHAITANYA KAMAL.S -- https://materials-welding.blog spot.com/ https://www.linkedin.com/group s/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materi...

Re: [MW:26823] SAIL HARD WPS

yes, u have to do new pqr THANKS & BEST REGARDS, KG.PANDITHAN, IWE,  AWS-CWI, CSWIP 3.1, CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Wed, Sep 20, 2017 at 12:50 PM, CKML < chaitanyakamal@gmail.com > wrote: HI I had Query regarding SAIL HARD /JSP HARD WPS .Is any mandatory to make another WPS for these materials,already i have a WPS of E-250 Gr.B material. As Per ASME SECIX  based on Essential Variable Wps to be generated or not. Kindly give the techanical why WPS required. Regards CHAITANYA KAMAL.S -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ group/materials-welding . For more options, visit https://gr...

[MW:26822] SAIL HARD WPS

HI I had Query regarding SAIL HARD /JSP HARD WPS .Is any mandatory to make another WPS for these materials,already i have a WPS of E-250 Gr.B material. As Per ASME SECIX  based on Essential Variable Wps to be generated or not. Kindly give the techanical why WPS required. Regards CHAITANYA KAMAL.S -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:26821] Weld overlay shrinkage calculation.

Dear Members, I  would like to know how to calculate the weld overlay shrinkage. For eg. We are performing a weld overlay of SS 347 on SA-387 11 2 plates with an ESW process. The weld overlay will be done after the plate is rolled. The ID of the plate is 2500mm. So what shall be the rolled ID prior to weld overlay so that after weld overlay the ID shall not be less than 2500. If its slightly bigger that would be acceptable but should not be too big else we shall waste time and material. Could someone guide me to know the formula for the weld shrinkage of the weld overlay. Thanks and Regards

Re: [MW:26819] Acceptance Criteria

For Steel structural items you can propose NDT as per AWS D1.1. Acceptance criterias are given for all NDT. On Fri, Sep 8, 2017 at 7:56 AM, Vijay Joshi < hivijay1970@gmail.com > wrote: Friends, Many time for some odd jobs, we find the contractor is not clear on what is acceptable when NDT is conducted. For example, we had to UT some welds on a repaired columns of a gantry crane. There was no reference Code of construction. Therefore, will you please help me in knowing what Codes are applicable to what type of jobs and what is their respective acc criteria references? Thanks, Vijay -- https://materials-welding. blogspot.com/ https://www.linkedin.com/ groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@ googlegroups.com . Visit this group at https://groups.google.com/ ...

Re: [MW:26816] VALIDATION OF THE WELDING PROCESS FOR THE HARD FACING AND SEAT RING OF THE GATE VALVES

Dear Friend, For validation of welding WPS and PQR is sufficient. if the client is asking the process of validation you have to submit the trial records of WPS like proposed WPS and its records. The trial record should contain the parameters of welding and consumables process considering welder and equipment are qualified. this records may be supplied until the aimed result is obtained. For Ex: Trial No        parameters        consumables               result                            remark 1                    xxxxxxxx            xxxxxxxxxx          Not satisfa...

[MW:26816] welder qualification API 1104

Dear  find the welder qualification Requirements as follows   Welding Procedure and Welder Qualification coupon SET-UP:   Welder Qualification:   A welder qualified on pipe having an OD of greater than or equal to 12.750 in. (323.9 mm) should be qualified for all pipe diameters. A welder who has an existing Unlimited Thickness qualification to ASME-IX and an in-service qualification as per Fig. above to the 2 pipe thickness as stated in the table below, should be qualified as an in-service branch or sleeve welder for Horizontal Pipe positions, all diameters, and all wall thicknesses.   Hot Tap Welder Performance Coupon Requirement for Qualifying 2 Welders ITEM DESCRIPTION CARRIER PIPE SPLIT SLEEVE T upon 19.1mm 12" SCH 40 (10.3mm) X  600mm LONG 14" SCH – XS (12.07mm) X 200mm LONG T > 19.1mm  14" SCH – 100 (23.83mm) X 200mm LONG   Note:If the welders Qualified on thickness more than 19.1mm, will qualified to weld unlimited thickness can be Utilized for future projects ...