Monday, August 31, 2009

[MW:3094] Re: piping and pipleine spacing

Dear Friends,

Question asked by your friend is" i have 3 pipeline burried ...i need to know what minimum spacing is
recommanded....(api 1104/ b31.4)"

So instead of mixing up all information answers should be specific to the questions and convincing openions.

API 1104 deals only with welding requirements ,but the spacing is governed by B31.4/31.8 and national regulations for India {OISD} and some times the CP Design also to be taken into considerations. 

This is my view  considering question pertains buried cross country pipeline and not plant piping and user need to verify with respect the national regualtions requirements and design basis considered during engineering.

Regards

----- Original Message -----
From: Sujeet Sangle
To: materials-welding@googlegroups.com
Sent: Mon, 31 Aug 2009 16:36:30 +0530 (IST)
Subject: [MW:3091] Re: piping and pipleine spacing

Dear Lobo,

 

this is not given is code , this is was the client will be providing the information ,

 

If all is covered in code when why separate client specification are required ?

 

If not provided by the client , the contractor or the consulting party need to step up and inform the client .

 

pleas let all of know your views .

 

Thanks

 

Sujeet


On Sat, Aug 29, 2009 at 10:01 PM, <francis.lobo@indiatimes.com> wrote:



Dear Friends,


Pl give me the reference of respective code with the clause nos for the below mentioned reply.


Best  Regards,




----- Original Message -----
From: Sujeet Sangle
To: materials-welding@googlegroups.com

Sent: Fri, 28 Aug 2009 17:25:37 +0530 (IST)
Subject: [MW:3061] Re: piping and pipleine spacing




Dear Daniel ,


 


If you are looking for spacing between the pipe and the ground , it is stated in the API 1104 for p/l ,


 


If you are looking for spacing between 2 welds  usually it is 3  times diameter , or as per client specification


 


Usually this is defined as if the lenght is less will cause distorsion if the pup piec is very small in lenght and at the same should see their is a min spacing of 2 " between the HAZ of the 2 welds , in case u need to come to a smaller lenght .




 


Thanks


 


Sujeet


On Fri, Aug 28, 2009 at 12:48 PM, daniel iordache <daniel.iordache@gmail.com> wrote:



dear all,

c


thanks

regards

--
Daniel Iordache
Bureau Veritas - Angola
Mechanical Surveyor
Mobile Ao: +244921544583
Mobile Ro:   +40721731728
E-Mail: daniel.iordache@gmail.com


          daniel_iordache@yahoo.com














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[MW:3093] Re: Coating material for LTCS bolts on SS 304 flanges

Dear Agustin,
 
thanks a lot for your slon.
 
do you have any procedure for this....
Please send me the information.if u have...
 
Your reply appreciated in advance..
 
Regards,
 
Prakash K B

 
On 8/31/09, AGUSTIN JIMENEZ <agumarca@yahoo.com> wrote:
Too try use insulating gasket for bolts and nuts.
excuse me if my english is not good.
 
Regards
Agustin Jimenez 
 


De: Nilesh Pathare <patharenil@gmail.com>
Para: materials-welding@googlegroups.com
Enviado: lunes, 31 de agosto, 2009 5:15:46
Asunto: [MW:3088] Re: Coating material for LTCS bolts on SS 304 flanges

You can go for FBE ( Fusion Bonded Epoxy) coating for those bolts.
FBE coating is a good option. But check other parameters and the fluid if its affect the FBE material.

Regards,
Nilesh Pathare.


On Fri, Aug 28, 2009 at 2:48 PM, prakash kamathuru <prakashkbp@gmail.com> wrote:
Dear all,
 
Can any one help me to find the coating material for A320 Gr L7 bolts and A 194 Gr 2 nuts on SS 304 Flanges.As i checked the galvonic series Zn/mg not recomnded.Presently this heat exchnger flange which is already installed at site.Any Solution,so that without disturbing the joint we can coat some material at site for controlling galvonic corrosion.
 
Please keep in mind that it is STHE body flange.
 
Your feedbacks very helpful for me in taking decision and appriciated.
 
Regards,
 
Prakash





--
Best Regards,

Nilesh Pathare
 



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[MW:3092] Re: piping and pipleine spacing

Gentlemen,

it shall be informed by the client i.e for ARAMCO they are requiring 1 M distance or gap in case of intersecting pipes measured from top of the lower pipe to the bottom of upper pipe , while for parallel buired pipes it shall be 3 meter.

sohaib
--- On Mon, 8/31/09, Sujeet Sangle <sujeetsangle@gmail.com> wrote:

> From: Sujeet Sangle <sujeetsangle@gmail.com>
> Subject: [MW:3091] Re: piping and pipleine spacing
> To: materials-welding@googlegroups.com
> Date: Monday, August 31, 2009, 2:06 PM
> Dear Lobo,
>  
> this is not given is code , this is was the client
> will be providing the information ,
>  
> If all is covered in code when why separate client
> specification are required ?
>  
> If not provided by the client , the contractor or the
> consulting party need to step up and inform the client .
>
>  
> pleas let all of know your views .
>  
> Thanks
>  
> Sujeet
>
>
> On Sat, Aug 29, 2009 at 10:01 PM,
> <francis.lobo@indiatimes.com>
> wrote:
>
>
>
> Dear Friends,
> Pl give me the reference of respective code with the
> clause nos for the below mentioned reply.
> Best  Regards,
>
>
> ----- Original Message -----
> From: Sujeet Sangle
> To: materials-welding@googlegroups.com
>
>
> Sent: Fri, 28 Aug 2009 17:25:37 +0530 (IST)
>
> Subject: [MW:3061] Re: piping and pipleine spacing
>
>
>
>
> Dear Daniel ,
>
>  
>
> If you are looking for spacing between the pipe and
> the ground , it is stated in the API 1104 for p/l ,
>
>  
>
> If you are looking for spacing between 2 welds 
> usually it is 3  times diameter , or as per client
> specification
>
>  
>
> Usually this is defined as if the lenght is less will
> cause distorsion if the pup piec is very small in lenght and
> at the same should see their is a min spacing of 2 "
> between the HAZ of the 2 welds , in case u need to come to a
> smaller lenght .
>
>
>
>  
>
> Thanks
>
>  
>
> Sujeet
>
>
> On Fri, Aug 28, 2009 at 12:48 PM,
> daniel iordache <daniel.iordache@gmail.com>
> wrote:
>
>
>
> dear all,
>
> i have 3 pipeline burried ...i need to know what minimum
> spacing is
> recommanded....(api 1104/ b31.4)
>
>
>
> thanks
>
> regards
>
> --
> Daniel Iordache
> Bureau Veritas - Angola
> Mechanical Surveyor
> Mobile Ao: +244921544583
> Mobile Ro:   +40721731728
> E-Mail: daniel.iordache@gmail.com
>
>
>           daniel_iordache@yahoo.com
>
>
>
>
>
>
>
>
> --
> Click for exclusive coverage on the New
> Bajaj Pulsar 220 the fastest Indian bike
>
>
>
>
>
>
>
> >
>
>
>


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For more options, visit this group's bolg at http://materials-welding.blogspot.com/
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[MW:3091] Re: piping and pipleine spacing

Dear Lobo,
 
this is not given is code , this is was the client will be providing the information ,
 
If all is covered in code when why separate client specification are required ?
 
If not provided by the client , the contractor or the consulting party need to step up and inform the client .
 
pleas let all of know your views .
 
Thanks
 
Sujeet

On Sat, Aug 29, 2009 at 10:01 PM, <francis.lobo@indiatimes.com> wrote:

Dear Friends,

Pl give me the reference of respective code with the clause nos for the below mentioned reply.

Best  Regards,


----- Original Message -----
From: Sujeet Sangle
To: materials-welding@googlegroups.com
Sent: Fri, 28 Aug 2009 17:25:37 +0530 (IST)
Subject: [MW:3061] Re: piping and pipleine spacing

Dear Daniel ,

 

If you are looking for spacing between the pipe and the ground , it is stated in the API 1104 for p/l ,

 

If you are looking for spacing between 2 welds  usually it is 3  times diameter , or as per client specification

 

Usually this is defined as if the lenght is less will cause distorsion if the pup piec is very small in lenght and at the same should see their is a min spacing of 2 " between the HAZ of the 2 welds , in case u need to come to a smaller lenght .


 

Thanks

 

Sujeet

On Fri, Aug 28, 2009 at 12:48 PM, daniel iordache <daniel.iordache@gmail.com> wrote:


dear all,

i have 3 pipeline burried ...i need to know what minimum spacing is
recommanded....(api 1104/ b31.4)


thanks

regards

--
Daniel Iordache
Bureau Veritas - Angola
Mechanical Surveyor
Mobile Ao: +244921544583
Mobile Ro:   +40721731728
E-Mail: daniel.iordache@gmail.com

          daniel_iordache@yahoo.com










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For more options, visit this group's bolg at http://materials-welding.blogspot.com/
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[MW:3090] Re: Coating material for LTCS bolts on SS 304 flanges

Too try use insulating gasket for bolts and nuts.
excuse me if my english is not good.
 
Regards
Agustin Jimenez 


De: Nilesh Pathare <patharenil@gmail.com>
Para: materials-welding@googlegroups.com
Enviado: lunes, 31 de agosto, 2009 5:15:46
Asunto: [MW:3088] Re: Coating material for LTCS bolts on SS 304 flanges

You can go for FBE ( Fusion Bonded Epoxy) coating for those bolts.
FBE coating is a good option. But check other parameters and the fluid if its affect the FBE material.

Regards,
Nilesh Pathare.


On Fri, Aug 28, 2009 at 2:48 PM, prakash kamathuru <prakashkbp@gmail.com> wrote:
Dear all,
 
Can any one help me to find the coating material for A320 Gr L7 bolts and A 194 Gr 2 nuts on SS 304 Flanges.As i checked the galvonic series Zn/mg not recomnded.Presently this heat exchnger flange which is already installed at site.Any Solution,so that without disturbing the joint we can coat some material at site for controlling galvonic corrosion.
 
Please keep in mind that it is STHE body flange.
 
Your feedbacks very helpful for me in taking decision and appriciated.
 
Regards,
 
Prakash





--
Best Regards,

Nilesh Pathare



¡Obtén la mejor experiencia en la web!
Descarga gratis el nuevo Internet Explorer 8
http://downloads.yahoo.com/ieak8/?l=e1

--~--~---------~--~----~------------~-------~--~----~
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding-unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
-~----------~----~----~----~------~----~------~--~---

[MW:3088] Re: Coating material for LTCS bolts on SS 304 flanges

You can go for FBE ( Fusion Bonded Epoxy) coating for those bolts.
FBE coating is a good option. But check other parameters and the fluid if its affect the FBE material.

Regards,
Nilesh Pathare.


On Fri, Aug 28, 2009 at 2:48 PM, prakash kamathuru <prakashkbp@gmail.com> wrote:
Dear all,
 
Can any one help me to find the coating material for A320 Gr L7 bolts and A 194 Gr 2 nuts on SS 304 Flanges.As i checked the galvonic series Zn/mg not recomnded.Presently this heat exchnger flange which is already installed at site.Any Solution,so that without disturbing the joint we can coat some material at site for controlling galvonic corrosion.
 
Please keep in mind that it is STHE body flange.
 
Your feedbacks very helpful for me in taking decision and appriciated.
 
Regards,
 
Prakash





--
Best Regards,

Nilesh Pathare

--~--~---------~--~----~------------~-------~--~----~
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding-unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
-~----------~----~----~----~------~----~------~--~---

[MW:3089] Re: 3083] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

Dear Mr. Vagal,
1. For radiography of 60 mm thickness of S.S. C0 60 is preferred with Slow films comparing to IR 192 code permits.
2. High strength IR 192 for short exposure time even the penetrating strength ate same for low strength( exposure time more).
3. Transverse (shear wave) probes of 2 MHz for stainless steel will give more Hash (grass echo) due to coarse grain structure. You will not able to see indications on screen due to the grass echoes. So we could not do the Ultrasonic Testing of 60 mm thick weld joint with shear wave probe for sure. If you see ASME section 5 article 4 for C.S. weld we can use a plate as Side drilled hole(SDH) cal. block but in stainless steel welds you should make a block with weld and the SDH shall be drilled in weld. For 60 mm thick the dB difference will be more than 6 dB to pick up a hole from S.S plate and S.S. weld.
Twin crystal probes manufactured by RTD are longitudinal wave probes which can penetrates effectively in S.S. weld material. When you make the crystal in angle beam both longitudinal & shear wave will present in steel.
To avoid the confusion between the signals of long & Shear ,twin crystal probes are preferred and these probes having a fixed focal point. you can use that probe for particular Zonal scanning. You have to use at least three probes with different angle and focal spots to cover the complete weld.
Creep wave probes may be used to cover the surface discontinuities.

Regards,
Nilesh Pathare.

 


On Mon, Aug 31, 2009 at 7:21 AM, Ramu R.(Borouge2 Site) <R.Ramu@site.borougetcm.ae> wrote:

Dear friends ,

As per my suggestion, you better to select Co.60 only because the Ir -192 source is can do max .50 mm is sufficient but the code says can do upto 69mm .practically you can select the source Co -60 and you can save time as well as will achieve the sensitivity ,what the code and spec. recommended.

R.Ramu

 

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Shashank Vagal
Sent: Sunday, August 30, 2009 1:21 PM
To: materials-welding@googlegroups.com
Subject: [MW:3083] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

 

Nilesh,
Why would you do these things?
1. No co60 for 69 mm SS?
2. High Strength and Low Strength Ir 192 are same in their pen power.
3. UT of 60 mm SS - well, can you please pass me the proc? I am curious. Twin crystal for what reasons?
Shashank Vagal

--- On Sun, 30/8/09, SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in> wrote:


From: SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in>
Subject: [MW:3082] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:44 PM

High Curie or Low Curie only helps in time factor. But Ir 192 Penetration is same from Low and High. If am wrong correct me.

 

S.Senthilkumar

--- On Sun, 30/8/09, Yadav Shiva <luvshiv2002@gmail.com> wrote:


From: Yadav Shiva <luvshiv2002@gmail.com>
Subject: [MW:3080] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:38 PM

hi,

           you can go for high strength - 192, but dont go for cobalt 60 since we use for thickness ranging more than 100 to  & 150 mm above.

On Sun, Aug 30, 2009 at 11:48 AM, Nilesh Pathare <patharenil@gmail.com> wrote:

Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:


I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding




--
Best Regards,

Nilesh Pathare

 

 


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--
Best Regards,

Nilesh Pathare

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[MW:3087] RE: 3065] hydrogen disbonding for SS clad at 530 deg C

You require to carry Disbonding test at that temp i.e. at 530C due to design
temp recomended

Generally it is being carried at 454,468,482 as scheveron spec ask Hot
tensile at these temp. for P22 therefore on this basis customer ask for
disbanding at these temp.

Regards

Hegde


-----Original Message-----
From: materials-welding@googlegroups.com
[mailto:materials-welding@googlegroups.com] On Behalf Of Amarjit Singh
Sent: Friday, August 28, 2009 11:06 PM
To: Materials & Welding
Subject: [MW:3065] hydrogen disbonding for SS clad at 530 deg C


Dear all,

I have a vessel SS 347 clad on P4 material. The vessel is to be used
in H2s service at a temperature of 530 deg C. Specification is asking
for autoclave/ H2 disbonding test for weld overlay. what are the
basis to decide for the test? Is it neccessary to do at 530 deg C or
there is any other permutation or combination to do the test at lesser
temp?

If yes please guide
regards,
Amarjit singh


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For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
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[MW:3086] RE: 3083] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

Dear friends ,

As per my suggestion, you better to select Co.60 only because the Ir -192 source is can do max .50 mm is sufficient but the code says can do upto 69mm .practically you can select the source Co -60 and you can save time as well as will achieve the sensitivity ,what the code and spec. recommended.

R.Ramu

 

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Shashank Vagal
Sent: Sunday, August 30, 2009 1:21 PM
To: materials-welding@googlegroups.com
Subject: [MW:3083] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

 

Nilesh,
Why would you do these things?
1. No co60 for 69 mm SS?
2. High Strength and Low Strength Ir 192 are same in their pen power.
3. UT of 60 mm SS - well, can you please pass me the proc? I am curious. Twin crystal for what reasons?
Shashank Vagal

--- On Sun, 30/8/09, SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in> wrote:


From: SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in>
Subject: [MW:3082] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:44 PM

High Curie or Low Curie only helps in time factor. But Ir 192 Penetration is same from Low and High. If am wrong correct me.

 

S.Senthilkumar

--- On Sun, 30/8/09, Yadav Shiva <luvshiv2002@gmail.com> wrote:


From: Yadav Shiva <luvshiv2002@gmail.com>
Subject: [MW:3080] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:38 PM

hi,

           you can go for high strength - 192, but dont go for cobalt 60 since we use for thickness ranging more than 100 to  & 150 mm above.

On Sun, Aug 30, 2009 at 11:48 AM, Nilesh Pathare <patharenil@gmail.com> wrote:

Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:


I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding




--
Best Regards,

Nilesh Pathare

 

 


start: 2008-06-21 end: 0000-00-00


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See the Web's breaking stories, chosen by people like you. Check out Yahoo! Buzz


--~--~---------~--~----~------------~-------~--~----~
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For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
-~----------~----~----~----~------~----~------~--~---

Sunday, August 30, 2009

[MW:3085] Re: Distortion limit for ASME Section 8 Vessels

You can go upto 20mm( 1%) for the difference between minimum dia and maximum dia you measure.
 
Regarding 0.5 mm localised metal loss, you can exercise engineering judgement. You can apply Uw 35 tolerance on undercut  ( 1mm )for this or  UG 16 plate undertolerance of 0.25 mm.
 
arun


 
On Sat, Aug 29, 2009 at 11:22 PM, prabhakar s <prabhakars84@gmail.com> wrote:
Hi,
 
Thanks for your valuable information. I have got the clause. It is UG-80 Out of Roundness Tolerance. As per the June 2008 interpretation this clause is applicable for Weld distortion (Vertical Peaking) also.
 
 
Regards
Prabhakar. S

On Sat, Aug 29, 2009 at 5:13 AM, vipin george <vipingeorges@gmail.com> wrote:
Hi!Prabhakar,
Please refer ASME Sec Viii Div1 ,Edition 2007 Addenda 2008, uw-31 & uw-33 for tolerances.

Thanks& Regards,
Vipin

On Fri, Aug 28, 2009 at 11:12 AM, prabhakar s <prabhakars84@gmail.com> wrote:

Hi,

 

 

We have procured a Stainless Steel tank from one of our sub contrators. The thickness of the plate is 6mm. They have done hydrotest also. The tank is shifted to our Project site from the Sub contractors yard. We observed a distortion of 3mm near a Longitudinal seam (Both side of the weld seam).

 

I would like to know the allowable tolerance limit for distortion. Is 3mm acceptable? If it is so please give me the code reference.

 

We observed  a Grinding mark of 0.5 mm depth on 6mm thick Shell. what is the allowable limit for this? Is there any code reference?

 

Your early response in this regard will be highly appreciated.

 

 

Regards

Prabhakar. S

 












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[MW:3084] Re: API 5L GR.B & ASTM A106 GR.B

I read it wrong.
Yes, All ASTM materials are classed under S-Numbers.
Thanks Sukamal.
arun

On Sat, Aug 29, 2009 at 3:53 AM, Sukamal Naskar <sukamalbecmet@gmail.com> wrote:
Dear Mr. Tong,
 
Just a small correction, According to QW-420.2 ( S-numbers) , in this case both the materials are S No. 1 Gr. No1 .
If the material is SA106 GR.B then it can be considered as P No1 Gr.1 ( QW-422) , but here the material is ASTM A106 GR.B , hence it is S No.1 Gr.1 ( QW-420.2)  as API 5L GR.B material.
As both are same S No. Gr.No ( S1 Gr.1) materials , there will be no problem for the WPS / PQR from the base material point of view.
 
Regards,
 
Sukamal Naskar
Welding Engineer

On Fri, Aug 28, 2009 at 3:26 PM, tong tong <tong2je@gmail.com> wrote:
Dear Sohaib,
Based on ASME IX, API 5L Gr. B assigned as a S-1 while A 106 Gr. B assigned as a P-1. If procedure qualification testing was done using material assigned an S-Number or S-Number Group Number, the range qualified is limited to materials that are assigned
S-Numbers or S-Numbers Group Numbers (i.e., qualification using a P-Number material qualifies corresponding S-Number materials; qualification using an S-Number material qualifies corresponding S-Number materials but not corresponding P-Number materials; qualification of welders using a P-Number material qualifies them to weld on corresponding S-Number materials and vice versa). For more details you can refer to QW-420.
Regards
Tong2je


On Fri, Aug 28, 2009 at 2:07 PM, Sujeet Sangle <sujeetsangle@gmail.com> wrote:
Dear Sohaib,
 
It will depend on the code you are using is yourexisting procedure has the same code as to the new one you intend to use.
 
Does it cover the thickness and Diameter range
 
As per AWS D 1:1 they come is same group
 
As per ASME Sex IX , they have same Group No. 1 .
 
They have the same strenght 60 Ksi - Tensile strenght .
 
You have to see if any additional Test is required i.e Impact or Corrosion test by the client Spec. as to the previous
 
If all are matching need to check the Electrode Batch or need to contuct the batch test .
 
Let me know if any more information is required or it covers your query .
 
Thanks
 
Sujeet
On Fri, Aug 28, 2009 at 12:21 AM, sohaib.t <sohaib_cegco@yahoo.com> wrote:


Gentlemen,

is there any difference between the welding procedures of API 5L GR.B
and ASTM A106 GR.B?

Regards,

Sohaib











--
Sukamal Naskar
Malaysia








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[MW:3083] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

Nilesh,
Why would you do these things?
1. No co60 for 69 mm SS?
2. High Strength and Low Strength Ir 192 are same in their pen power.
3. UT of 60 mm SS - well, can you please pass me the proc? I am curious. Twin crystal for what reasons?
Shashank Vagal

--- On Sun, 30/8/09, SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in> wrote:

From: SENTHILKUMAR SWAMINATHAN <skumarswami@yahoo.co.in>
Subject: [MW:3082] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:44 PM

High Curie or Low Curie only helps in time factor. But Ir 192 Penetration is same from Low and High. If am wrong correct me.
 
S.Senthilkumar

--- On Sun, 30/8/09, Yadav Shiva <luvshiv2002@gmail.com> wrote:

From: Yadav Shiva <luvshiv2002@gmail.com>
Subject: [MW:3080] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:38 PM

hi,
           you can go for high strength - 192, but dont go for cobalt 60 since we use for thickness ranging more than 100 to  & 150 mm above.

On Sun, Aug 30, 2009 at 11:48 AM, Nilesh Pathare <patharenil@gmail.com> wrote:
Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding





--
Best Regards,

Nilesh Pathare




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[MW:3082] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

High Curie or Low Curie only helps in time factor. But Ir 192 Penetration is same from Low and High. If am wrong correct me.
 
S.Senthilkumar

--- On Sun, 30/8/09, Yadav Shiva <luvshiv2002@gmail.com> wrote:

From: Yadav Shiva <luvshiv2002@gmail.com>
Subject: [MW:3080] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups.com
Date: Sunday, 30 August, 2009, 2:38 PM

hi,
           you can go for high strength - 192, but dont go for cobalt 60 since we use for thickness ranging more than 100 to  & 150 mm above.

On Sun, Aug 30, 2009 at 11:48 AM, Nilesh Pathare <patharenil@gmail.com> wrote:
Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding





--
Best Regards,

Nilesh Pathare




start: 2008-06-21 end: 0000-00-00
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[MW:3081] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

1. Both RT and UT Combination will be best. For surface PT is mandatory.
2. UT we can use Shear wave(SW) for fusion zone, Volumetric can use Angle beam  Longitudinal wave(LW) (Single crystal for higher beam distance and Twin for Near zone)
3. Always better to reconfirm with LW probe wherever SW indication, because shear wave redirect.
4. Using LW for fusion zone probably higer sensitivity (More than code requirment)
 
Regards,
S.Senthilkumar

--- On Sun, 30/8/09, Nilesh Pathare <patharenil@gmail.com> wrote:

From: Nilesh Pathare <patharenil@gmail.com>
Subject: [MW:3079] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates
To: materials-welding@googlegroups..com
Date: Sunday, 30 August, 2009, 2:18 PM

Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding





--
Best Regards,

Nilesh Pathare


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[MW:3080] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

hi,
           you can go for high strength - 192, but dont go for cobalt 60 since we use for thickness ranging more than 100 to  & 150 mm above.

On Sun, Aug 30, 2009 at 11:48 AM, Nilesh Pathare <patharenil@gmail.com> wrote:
Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding





--
Best Regards,

Nilesh Pathare




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[MW:3078] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

it depends on design conditions and end user requirements, any type NDT is possible depend on joint configuration, elaborate your query with more details.
item description, design conditions, contract requirements. etc.

are sure welding 60mm thickness with full GTAW?, is it a FPW?

On Sun, Aug 30, 2009 at 12:05 PM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding




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[MW:3079] Re: Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

Hi,
If your specification permits for RT or UT you can carry out any of these test for 60 mm Thick S.S.
For RT you may need cobalt 60 or High strength iridium 192.
For Ultrasonic Testing you shall use the RTD Twin crystal longitudinal wave Angle probes.

Regards,
Nilesh Pathare.

On Sun, Aug 30, 2009 at 10:35 AM, Stephen <stephenipr@gmail.com> wrote:

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding





--
Best Regards,

Nilesh Pathare

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[MW:3077] Re: PQR FOR A570Gr40 and A570 Gr36

both belongs to S#1 Gr#1 (refer QW 422 of ASME BPV Section IX)
yes, you can use since both belongs to same grouping

On Sun, Aug 30, 2009 at 9:46 AM, Samimi Mottagi, Alireza <Samimi@mapnagenerator.com> wrote:

HI

Kindly please inform me that I have two material  A570Gr40 and A570 Gr36 and I want to know where in Asme Standard I can find the P no. and Gr no. of them and according to Asme if I take a PQR on A 570 Gr 36 is it cover the A570 Gr 40 or not. Please give me the coorect address of standard.

thanks



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[MW:3076] Regarding the NDT to be carried out for 60 mm thick austenitic stainless steel plates

I wanted to know which NDT to be carried out for 60 mm thick
austenitic stainless steel plates welded using TIG welding

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[MW:3075] PQR FOR A570Gr40 and A570 Gr36

HI

Kindly please inform me that I have two material  A570Gr40 and A570 Gr36 and I want to know where in Asme Standard I can find the P no. and Gr no. of them and according to Asme if I take a PQR on A 570 Gr 36 is it cover the A570 Gr 40 or not. Please give me the coorect address of standard.

 

 

thanks



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[MW:3074] RE: 3071] ANSI B16.5

Dear Amarjti,
It's the same. You will also see on the front sheet of the standard that
both ANSI and ASME is stated. It is a standard developed by ASME and
then adopted by ANSI as an American national standard.

Kristian Lund Jepsen

-----Original Message-----
From: materials-welding@googlegroups.com
[mailto:materials-welding@googlegroups.com] On Behalf Of Amarjit Singh
Sent: 29. august 2009 13:55
To: Materials & Welding
Subject: [MW:3071] ANSI B16.5


Dear all,

Can anybody suggest whether ANSI B16.5 and ASME B16.5 is similar or
different?

Amarjti singh

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[MW:3073] Re: Distortion limit for ASME Section 8 Vessels

Hi,
 
Thanks for your valuable information. I have got the clause. It is UG-80 Out of Roundness Tolerance. As per the June 2008 interpretation this clause is applicable for Weld distortion (Vertical Peaking) also.
 
 
Regards
Prabhakar. S

On Sat, Aug 29, 2009 at 5:13 AM, vipin george <vipingeorges@gmail.com> wrote:
Hi!Prabhakar,
Please refer ASME Sec Viii Div1 ,Edition 2007 Addenda 2008, uw-31 & uw-33 for tolerances.

Thanks& Regards,
Vipin

On Fri, Aug 28, 2009 at 11:12 AM, prabhakar s <prabhakars84@gmail.com> wrote:

Hi,

 

 

We have procured a Stainless Steel tank from one of our sub contrators. The thickness of the plate is 6mm. They have done hydrotest also. The tank is shifted to our Project site from the Sub contractors yard. We observed a distortion of 3mm near a Longitudinal seam (Both side of the weld seam).

 

I would like to know the allowable tolerance limit for distortion. Is 3mm acceptable? If it is so please give me the code reference.

 

We observed  a Grinding mark of 0.5 mm depth on 6mm thick Shell. what is the allowable limit for this? Is there any code reference?

 

Your early response in this regard will be highly appreciated.

 

 

Regards

Prabhakar. S

 








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Saturday, August 29, 2009

[MW:3072] Re: piping and pipleine spacing

Dear Friends,

Pl give me the reference of respective code with the clause nos for the below mentioned reply.

Best  Regards,


----- Original Message -----
From: Sujeet Sangle
To: materials-welding@googlegroups.com
Sent: Fri, 28 Aug 2009 17:25:37 +0530 (IST)
Subject: [MW:3061] Re: piping and pipleine spacing

Dear Daniel ,

 

If you are looking for spacing between the pipe and the ground , it is stated in the API 1104 for p/l ,

 

If you are looking for spacing between 2 welds  usually it is 3  times diameter , or as per client specification

 

Usually this is defined as if the lenght is less will cause distorsion if the pup piec is very small in lenght and at the same should see their is a min spacing of 2 " between the HAZ of the 2 welds , in case u need to come to a smaller lenght .


 

Thanks

 

Sujeet

On Fri, Aug 28, 2009 at 12:48 PM, daniel iordache <daniel.iordache@gmail.com> wrote:


dear all,

i have 3 pipeline burried ...i need to know what minimum spacing is
recommanded....(api 1104/ b31.4)


thanks

regards

--
Daniel Iordache
Bureau Veritas - Angola
Mechanical Surveyor
Mobile Ao: +244921544583
Mobile Ro:   +40721731728
E-Mail: daniel.iordache@gmail.com

          daniel_iordache@yahoo.com







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[MW:3070] Re: Formula for calculating SMAW & TIG Consumable Quantity & Gas Consumption


Thanks Daniel for sharing ths information.you send calculation for plates joints.can you please send calculation of welding consumables for pipes(butt joint and fillet joint)
 
 
Regards,
waqas suleman

 
On Fri, Aug 28, 2009 at 8:32 AM, Sujeet Sangle <sujeetsangle@gmail.com> wrote:
Friends ,
 
thanks for hte below guide line ,
 
Here i am looking for more details instead of knowing the whole volume of metal required .
 
I would lke to know the quantity for each type of electrode as we have for eg TIG root and hot pass followed with 7016 or
 
root is down hill and the other pasess are up hill ,
 
Do any one know how to find this or any Excel  program as most of the time need to depend of the supplier or welding formans .
 
Any helping hand will be appreciated .
 
Regards
 
Sujeet
On Wed, Aug 26, 2009 at 4:30 PM, daniel iordache <daniel.iordache@gmail.com> wrote:
Hi,

maybe that help you ....

in part ....

Regards

On Wed, Aug 26, 2009 at 8:12 AM,
chandergirotra@gmail.com<chandergirotra@gmail.com> wrote:
>
> REPLY
>
> Dear Member/s,
>
> THe quickest method is to fist  calculate volume of  the V- groove .
> Multiply this volume with density to get theoreticall weight of weld
> metal. Now we know that the actual weight used is much more than the
> theoretical weight since there are butt losses,electrode coating has
> to be accounted for and there is convexity at the top and  root of
> joint.
> Thus the  weld metal weight therefore =theoretical weight xQ factor
> ( Quantity  factor) .This Q factor=2 for TIG welding and 2.5 for SMAW.
>
> Hope this thumb rule will help you calculate weight of  welding
> electrode/wire required for a joint..
>
> Sorry that for your second query for gas consumption I am unable to
> respond.
>
> Chander Girotra
> ==========================================================================================================================
>
> On Aug 25, 2:48 pm, Sujeet Sangle <sujeetsan...@gmail.com> wrote:
>> Dear Memebers ,
>>
>> I need to calculate quantity for SMAW consumable  for Structural Electrodes
>> for V Groove different thickness and Diameter
>>
>> TIG consumable for piping work different thickness and Diameter .
>>
>> Together with the Pre heating gas consumption .
>>
>> Can any one guide me for the above .
>>
>> Thanks
>>
>> Sujeet
>
> >
>



--
Daniel Iordache
Bureau Veritas - Angola
Mechanical Surveyor
Mobile Ao: +244921544583
Mobile Ro:   +40721731728
E-Mail: daniel.iordache@gmail.com
          daniel_iordache@yahoo.com
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[MW:3071] ANSI B16.5

Dear all,

Can anybody suggest whether ANSI B16.5 and ASME B16.5 is similar or
different?

Amarjti singh

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[MW:3069] Re: API 5L GR.B & ASTM A106 GR.B

 respected all , my company is presently deals with the api 487 4c , valve body castings ,where i get d informetion of heat treatment procedure of such casting of valve body . it has two cycles of water quenching and temparing , i also want to knpw the details of chemicals present in the casting on heat treatment.
 
 
 
thanks
 
regards
nitin

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[MW:3068] Percentage of Penetration on fillet weld

Dear All,
 
As I know there are 2 penetrations on welding, full and partial. Only that.
I am wondering since some equipment manufacturer stated in percent in their specification and document regarding their fillet/corner welding penetration, for example 70%. I did not found it in both ASME IX and AWD D1.1. It means that if we talk about partial penetration, no penetration in percent.
 
Does anyone know and advise me about this?
 
Thanks in advance.
 
Regards,
Endri
 

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[MW:3067] Re: Distortion limit for ASME Section 8 Vessels

Hi!Prabhakar,
Please refer ASME Sec Viii Div1 ,Edition 2007 Addenda 2008, uw-31 & uw-33 for tolerances.

Thanks& Regards,
Vipin

On Fri, Aug 28, 2009 at 11:12 AM, prabhakar s <prabhakars84@gmail.com> wrote:

Hi,

 

 

We have procured a Stainless Steel tank from one of our sub contrators. The thickness of the plate is 6mm. They have done hydrotest also. The tank is shifted to our Project site from the Sub contractors yard. We observed a distortion of 3mm near a Longitudinal seam (Both side of the weld seam).

 

I would like to know the allowable tolerance limit for distortion. Is 3mm acceptable? If it is so please give me the code reference.

 

We observed  a Grinding mark of 0.5 mm depth on 6mm thick Shell. what is the allowable limit for this? Is there any code reference?

 

Your early response in this regard will be highly appreciated.

 

 

Regards

Prabhakar. S

 





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[MW:3066] Re: API 5L GR.B & ASTM A106 GR.B

Dear Mr. Tong,
 
Just a small correction, According to QW-420.2 ( S-numbers) , in this case both the materials are S No. 1 Gr. No1 .
If the material is SA106 GR.B then it can be considered as P No1 Gr.1 ( QW-422) , but here the material is ASTM A106 GR.B , hence it is S No.1 Gr.1 ( QW-420.2)  as API 5L GR.B material.
As both are same S No. Gr.No ( S1 Gr.1) materials , there will be no problem for the WPS / PQR from the base material point of view.
 
Regards,
 
Sukamal Naskar
Welding Engineer

On Fri, Aug 28, 2009 at 3:26 PM, tong tong <tong2je@gmail.com> wrote:
Dear Sohaib,
Based on ASME IX, API 5L Gr. B assigned as a S-1 while A 106 Gr. B assigned as a P-1. If procedure qualification testing was done using material assigned an S-Number or S-Number Group Number, the range qualified is limited to materials that are assigned
S-Numbers or S-Numbers Group Numbers (i.e., qualification using a P-Number material qualifies corresponding S-Number materials; qualification using an S-Number material qualifies corresponding S-Number materials but not corresponding P-Number materials; qualification of welders using a P-Number material qualifies them to weld on corresponding S-Number materials and vice versa). For more details you can refer to QW-420.
Regards
Tong2je


On Fri, Aug 28, 2009 at 2:07 PM, Sujeet Sangle <sujeetsangle@gmail.com> wrote:
Dear Sohaib,
 
It will depend on the code you are using is yourexisting procedure has the same code as to the new one you intend to use.
 
Does it cover the thickness and Diameter range
 
As per AWS D 1:1 they come is same group
 
As per ASME Sex IX , they have same Group No. 1 .
 
They have the same strenght 60 Ksi - Tensile strenght .
 
You have to see if any additional Test is required i.e Impact or Corrosion test by the client Spec. as to the previous
 
If all are matching need to check the Electrode Batch or need to contuct the batch test .
 
Let me know if any more information is required or it covers your query .
 
Thanks
 
Sujeet
On Fri, Aug 28, 2009 at 12:21 AM, sohaib.t <sohaib_cegco@yahoo.com> wrote:


Gentlemen,

is there any difference between the welding procedures of API 5L GR.B
and ASTM A106 GR.B?

Regards,

Sohaib











--
Sukamal Naskar
Malaysia



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Friday, August 28, 2009

[MW:3065] hydrogen disbonding for SS clad at 530 deg C

Dear all,

I have a vessel SS 347 clad on P4 material. The vessel is to be used
in H2s service at a temperature of 530 deg C. Specification is asking
for autoclave/ H2 disbonding test for weld overlay. what are the
basis to decide for the test? Is it neccessary to do at 530 deg C or
there is any other permutation or combination to do the test at lesser
temp?

If yes please guide
regards,
Amarjit singh

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[MW:35346] Cast-iron welding

Any advice for cast iron welding Sent from Yahoo Mail for iPhone