[MW:25245] Problem in welding tube to tube sheet welding

Dear Experts,

 

We are facing problem of leakage during service condition in heat exchanger. Leakage are coming in the  tube to tube sheet welding in service condition. Attached are the reference photos

Details are defined below,

Construction code – ASME SEC-VIII Div-1 and Div-2

Material – Tube Sheet - SA 240 UNS 31803

Tube   - SA789 UNS 31803

Filler – ER2209

  Allowable Temperature – Shell –    +180 / -30 C, Pressure- 1 bar /FV

   Allowable Temperature-   Tube- +200 /+10 C, Pressure 10 bar

                               MDMT -0 C

Service Media –            Shell – Methanol + LIBR

Tube – Thermal oil

 

Let us know why such failure occurs and preventive actions

 

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