Skip to main content

[MW:1162] Re: 1150] SAW - For Single sided joint

GTAW is a slow process and we want productivity as the jobs are repetitive. Also the joint is about 2 metres in dia. and about 12 metres of weld length in one job. We have 150 such jobs to manufacture. Hence we are thinking of direct SAW right from the root pass.

Any suggestions on Direct SAW for single sided weld joint are welcome !!!

Regards

Prem Nautiyal 


On Mon, 22 Sep 2008 Bathula Raghuram(Mumbai - PIPING) wrote :
>Why  not GTAW+SAW?  Full SAW may not give you full penetration + defect free in UT
>
>-----Original Message-----
> From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com]On Behalf Of PREM SHANKARDUTT NAUTIYAL
>Sent: Saturday, September 20, 2008 4:36 PM
>To: materials-welding@googlegroups.com
>Subject: [MW:1150] SAW - For Single sided joint
>
>
>
>
>Dear Friends
>
>We are trying to establish SAW for single sided joint. The base metal is SA516Gr.70. The joint is 25mm thick. The joint is a single bevel groove but joint with included angle of 45degree ( one member is vertical and there is bevel on other member).The final NDT is UT.
>Presently we are welding this joint with TIG+SMAW.The joint is circular hence ideal for SAW.
>Now we want to try to weld this single sided joint completely with SAW. This is for productivity improvement.
>Is it possible to weld this joint having no access from other side with SAW completely ?
>Can we keep zero gap, zero rootface, and achieve full penetration joint with SAW??
>If yes what should be the parameters, wire dia., etc.
>We dont want to use any ceramic backing.
>Can anyone suggest how to weld this joint completely with SAW.
>This is a development activity. Please share your experience...
>
>Regards
>
>Prem Nautiyal
>
>
>PREM S NAUTIYAL
>CELL : 9820313278
>
>
>  <http://adworks.rediff.com/cgi-bin/AdWorks/click.cgi/www.rediff.com/signature-home.htm/1050715198@Middle5/2401775_2394076/2397136/1?PARTNER=3&OAS_QUERY=null> Ebay
>
>
>
>
>
>>

PREM S NAUTIYAL
CELL : 9820313278

--~--~---------~--~----~------------~-------~--~----~
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding-unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
-~----------~----~----~----~------~----~------~--~---

Comments

Popular posts from this blog

Heat tint (temper) colours on stainless steel surfaces heated in air // Heat tint

Introduction The colour formed when stainless steel is heated, either in a furnace application or in the heat affected zone of welds, is dependent on several factors that are related to the oxidation resistance of the steel. The heat tint or temper colour formed is caused by the progressive thickening of the surface oxide layer and so, as temperature is increased, the colours change.   Oxidation resistance of stainless steels However, there are several factors that affect the degree of colour change and so there is no a single table of colour and temperature that represents all cases. The colours formed can only be used as an indication of the temperature to which the steel has been heated. Factors affecting the heat tint colours formed Steel composition The chromium content is the most important single factor affecting oxidation resistance. The higher the chromium, the more heat resistant the steel and so the development of the heat tint colou...

Materails FAQs

Q: What are equivalents for standard Q 235 B (and Q 235 A) for U-channels? (asked by: boris.vielhaber@vait.com) A: DIN Nr. = 2393 T.2, 2394 T.2, EN 10025 W. Nr. DIN 17007 = 1.0038 Design DIN 17006 = RSt 37-2, S235JRG2 (Fe 360 B) Q: What is St DIN 2391 BK material? (asked by: dmcandrews@automaticstamp.com) A: Precision steel tubes, cold-finished/hard. Q: What is C.D.W. Boiler Tube? (asked by: montydude123@yahoo.com) A: Cold Drawn Welded Boiler Tube. Q: WHAT IS W.Nr. 1.4301? PLS TELL US IN EASY LANGUAGUE (asked...

The Schaeffler and Delong diagrams for predicting ferrite levels in austenitic stainless steel welds

Introduction Ferrite is important in avoiding hot cracking in during cooling from welding of austenitic stainless steels. 'Constitution diagrams' are used to predict ferrite levels from the composition by comparing the effects of austenite and ferrite stabilising elements. The Schaeffler and Delong diagrams are the original methods of predicting the phase balances in austenitic stainless steel welds. Nickel and chromium equivalents A 'nickel equivalent' is calculated for the austenite stabilising elements and a 'chromium equivalent' ferrite stabilising elements. These are used as the axes for the diagrams, which show the compositional equivalent areas where the phases austenite, ferrite, martensite (and mixtures of these) should be present. Although intended to show the phase balance of weld fillers, these diagrams can also be used to illustrate the phase balance of the 'parent' material. There are different diagrams for dif...
Ebay