Skip to main content

Welding - Plate Steel // Heat Input // Hardness // CEQ

In most cases, steel plates are manufactured with the expectation that they will be welded. Generally speaking, the portion affected by welding heat will change as described below, although this will vary depending on the welding method.

 

A .STRUCTURE of the Welding Heat-affected Zone

 

Diagram of Fe-C equilibrium state and its relationship with the welding thermal cycle

 

 

Table 1: Structure of the weld heat-affected zone of steel

 

B. Hardening of HAZ

 

As the weld metal (WM) of non-heat treated steel plates has a kind of cast structure, the heat affected zone (HAZ) usually increases more in hardness due to the hardening effect than the base metal (BM). The harder the HAZ, the lower the ductility, leading to probable cold cracking in welding or use. Therefore, steel grades and welding conditions must be determined carefully so that the maximum hardness of HAZ may be as low as possible. The carbon equivalent is widely used to estimate the maximum

hardness. The relationship between the maximum hardness and the carbon equivalent is shown in Fig. below.

 

Relationship between the maximum hardness and the carbon equivalent

 

 

Maximum hardness

Hmax)=aCeqb

a and b are constants that depend on joint conditions.

Carbon equivalent

 

In contrast, as the HAZ of heat-treated steel plate is heated at a high temperature above tempering temperature, softening phenomenon occurs. refer below Fig.

 

Hardness of weld zone

Therefore, it is necessary to conduct welding work with weld heat input as small as possible.

 

 

Source: nssmc.com

Comments

Popular posts from this blog

Materails FAQs

Q: What are equivalents for standard Q 235 B (and Q 235 A) for U-channels? (asked by: boris.vielhaber@vait.com) A: DIN Nr. = 2393 T.2, 2394 T.2, EN 10025 W. Nr. DIN 17007 = 1.0038 Design DIN 17006 = RSt 37-2, S235JRG2 (Fe 360 B) Q: What is St DIN 2391 BK material? (asked by: dmcandrews@automaticstamp.com) A: Precision steel tubes, cold-finished/hard. Q: What is C.D.W. Boiler Tube? (asked by: montydude123@yahoo.com) A: Cold Drawn Welded Boiler Tube. Q: WHAT IS W.Nr. 1.4301? PLS TELL US IN EASY LANGUAGUE (asked...

Heat tint (temper) colours on stainless steel surfaces heated in air // Heat tint

Introduction The colour formed when stainless steel is heated, either in a furnace application or in the heat affected zone of welds, is dependent on several factors that are related to the oxidation resistance of the steel. The heat tint or temper colour formed is caused by the progressive thickening of the surface oxide layer and so, as temperature is increased, the colours change.   Oxidation resistance of stainless steels However, there are several factors that affect the degree of colour change and so there is no a single table of colour and temperature that represents all cases. The colours formed can only be used as an indication of the temperature to which the steel has been heated. Factors affecting the heat tint colours formed Steel composition The chromium content is the most important single factor affecting oxidation resistance. The higher the chromium, the more heat resistant the steel and so the development of the heat tint colou...

Re: [MW:10788] ON PLOT PIPING & OFF PLOT PIPING

Piping systems involved for the flow lines and gathering lines from the well head isolation valve to the production facility or processing plant isolation valve are determined as OFF PLOT. ON PLOT defines piping system in the processing plant and production platform. ANSI/ASME B31.4 applies for off plot piping system. B31.4 allows the use of either API 1104 or ASME section IX (as appropriate). However, occasionally, a very small system such as piping within 500 feet of a processing plant (some client also said 400 feet) may be declared B31.3 rather than B31.4. When B31.3 is invoked, only ASME Section IX is used. before you decide which code to use for welding procedure and/or welder qualification for pipe welding, you have to know the design and construction code applicable to the system. Please read far enough into scope and diagram illustrating the application of either B31.3 and B31.4 hope this helps rgds 2011/4/21 pradip kumar sil < pradipsil@gmail.com > Dear all, ...