Skip to main content

Re: [MW:20103] Effect of higher Copper content on Austenitic Stainless Steels base material

Dear Prem:

I have personally observed hot shortness caused by Copper in cast ASS.
Material was an old Russian ASS and we were going to do some overlay welding. By the time the material temperature raised, one large crack opened immediately after welding. We conducted PMI and high Cu amount was evident.

Regards
Ramin Kondori
Sr. QA/QC Engineer
SINOPEC

r.kondori@petroyada.com
+98-2123592322
+98-9132150320



On Fri, Feb 14, 2014 at 7:36 PM, prem nautiyal <prem_nautiyal26@yahoo.com> wrote:
Hi Charley
 
Our job is a pressure vessel, MOC = 304L and the service is not for sulphuric acid, neither for elevated temp.
Its for a Nuclear Power Plant in India.
 
Our project specs. have restricted Copper content to 0.45% for ASS base materials. I was wondering what the reason could be for this.
 
Hence being from client side, I have kept the flanges and plates  of fabricator having Cu content greater than 0.45% on hold.
 
Regards
 
Prem Nautiyal
9769316004


On Friday, February 14, 2014 9:44 AM, Charley Sui <charleysui@gmail.com> wrote:
Prem,

Cu hasn't been traditionally added as alloying elements in austenitic stainless steel, this might be the reason why ASTM specs doesn't address Cu as a controlled element. due to an increased use of recycled SS and other Cu bearing alloys, elevated Cu content is observed but typically less than 1%.

Ahmad is right, Cu will increases the corrosion resistance against sulfuric acid (deliberately added in alloy 20 for such application), but Cu>0.8% may lead to hot shortness, some fabricators limit Cu below 0.5%.



On Mon, Feb 10, 2014 at 8:28 AM, prem nautiyal <prem_nautiyal26@yahoo.com> wrote:
Hi all
 
Vessel fabricator has offered SS flanges- SA 182F 304L and SA 240TP 304L plates.
 
After reviewing Lab check test reports and MTC  it is observed that Copper content is 0.60% for flanges and 0.69 % for plates. Copper content limits are not specified in the standard and I feel that the copper content is Not Traces and on higher side.
 
I have seen the max limit for copper specified for welding consumables in ASME Sec II-C, SFA 5.4 / 5.9. as 0.75%, but for base materials it is not specified in ASME Sec II-A or ASTM - A182.
 
 
I have kept the flanges and plate on hold.
 
I would like to know the effect of higher copper content on the SS base material and the reason for addition in SS plates and forgings.
 
Regards
 
Prem Nautiyal
9769316004
--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to mailto:materials-welding%2Bunsubscribe@googlegroups.com

For more options, visit this group's bolg at http://materials-welding.blogspot.com/
http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm
 
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
---
You received this message because you are subscribed to the Google Groups "Materials & Welding" group.
To unsubscribe from this group and stop receiving emails from it, send an email to mailto:materials-welding%2Bunsubscribe@googlegroups.com.

For more options, visit https://groups.google.com/groups/opt_out.

--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm
 
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
---
You received this message because you are subscribed to the Google Groups "Materials & Welding" group.
To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com.
For more options, visit https://groups.google.com/groups/opt_out.


--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm
 
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
---
You received this message because you are subscribed to the Google Groups "Materials & Welding" group.
To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com.
For more options, visit https://groups.google.com/groups/opt_out.

--
To post to this group, send email to materials-welding@googlegroups.com
To unsubscribe from this group, send email to materials-welding+unsubscribe@googlegroups.com
For more options, visit this group's bolg at http://materials-welding.blogspot.com/
http://www.linkedin.com/groups/MaterialsWelding-122787?home=&gid=122787&trk=anet_ug_hm
 
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.
---
You received this message because you are subscribed to the Google Groups "Materials & Welding" group.
To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com.
For more options, visit https://groups.google.com/groups/opt_out.

Comments

Popular posts from this blog

Materails FAQs

Q: What are equivalents for standard Q 235 B (and Q 235 A) for U-channels? (asked by: boris.vielhaber@vait.com) A: DIN Nr. = 2393 T.2, 2394 T.2, EN 10025 W. Nr. DIN 17007 = 1.0038 Design DIN 17006 = RSt 37-2, S235JRG2 (Fe 360 B) Q: What is St DIN 2391 BK material? (asked by: dmcandrews@automaticstamp.com) A: Precision steel tubes, cold-finished/hard. Q: What is C.D.W. Boiler Tube? (asked by: montydude123@yahoo.com) A: Cold Drawn Welded Boiler Tube. Q: WHAT IS W.Nr. 1.4301? PLS TELL US IN EASY LANGUAGUE (asked...

Heat tint (temper) colours on stainless steel surfaces heated in air // Heat tint

Introduction The colour formed when stainless steel is heated, either in a furnace application or in the heat affected zone of welds, is dependent on several factors that are related to the oxidation resistance of the steel. The heat tint or temper colour formed is caused by the progressive thickening of the surface oxide layer and so, as temperature is increased, the colours change.   Oxidation resistance of stainless steels However, there are several factors that affect the degree of colour change and so there is no a single table of colour and temperature that represents all cases. The colours formed can only be used as an indication of the temperature to which the steel has been heated. Factors affecting the heat tint colours formed Steel composition The chromium content is the most important single factor affecting oxidation resistance. The higher the chromium, the more heat resistant the steel and so the development of the heat tint colou...

Re: [MW:10788] ON PLOT PIPING & OFF PLOT PIPING

Piping systems involved for the flow lines and gathering lines from the well head isolation valve to the production facility or processing plant isolation valve are determined as OFF PLOT. ON PLOT defines piping system in the processing plant and production platform. ANSI/ASME B31.4 applies for off plot piping system. B31.4 allows the use of either API 1104 or ASME section IX (as appropriate). However, occasionally, a very small system such as piping within 500 feet of a processing plant (some client also said 400 feet) may be declared B31.3 rather than B31.4. When B31.3 is invoked, only ASME Section IX is used. before you decide which code to use for welding procedure and/or welder qualification for pipe welding, you have to know the design and construction code applicable to the system. Please read far enough into scope and diagram illustrating the application of either B31.3 and B31.4 hope this helps rgds 2011/4/21 pradip kumar sil < pradipsil@gmail.com > Dear all, ...