Friday, June 6, 2025

Re: [MW:35664] CRA

Sir, 

With reference to your query regarding the required tests for corrosion resistant overlay procedure and performance qualification as per ASME Section IX, Table QW-453, in addition to the mentioned LPT and bend tests, the following supplementary tests are recommended—especially considering the application for overlay:

1. Chemical Analysis – As per ASME Section IX Figure QW-462.5(a) to verify composition of the deposited layer. Attached snapshot 

2. Hardness Survey – In accordance with NACE MR0175 to ensure compatibility with sour service, if applicable.

3. Metallographic Examination – To assess overlay quality, dilution, and fusion characteristics.

4. Microstructure Examination – Typically conducted at 100X to 500X magnification.

5. Ultrasonic Testing (UT) – To check for disbondment between the base metal and overlay.

Please ensure these tests are reviewed in alignment with project or client-specific requirements.

BR, 

Deerendra 



On Wed, 4 Jun, 2025, 13:50 Elavarasan Mech, <elavarasan1861994@gmail.com> wrote:
Dear all 
Please clarify below 
What's are the test required for corrosion resistant overlay 
procedure and performance qualification
As per ASME SEC IX TABLE QW -453 
LPT , BEND TEST -PROCEDURE QUALIFICATION 
BEND TEST - PERFORMANCE QUALIFICATION 
if any additional test required  please gudie me 
We useing this PQR for flange groove overlay 



Regards 
ELAVARASAN

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