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Showing posts from October, 2018

Re: [MW:28533] SA335 Gr.P91(P-15E)

Dear  Sangram: Please search the topics. There are a lot of content about P91 which have already been discussed in this group. Ramin  Kondori Sr. QA/QC & Welding Engineer ----------------------------------------------------------- PG-Dip. in Welding Engineering   (I WE  AT  0070 ) BSc. in Civil Engineering (IUT) BGAS  Painting Inspector ASNT Level I&II                          On Wed, Oct 31, 2018 at 8:06 AM 'Sangram' via Materials & Welding < materials-welding@googlegroups.com > wrote: Dear experts , If some one have working experience with p91 material; please help regarding heating & cooling rate. Max hardness allows . My construction code is Asme B31.3 Please specify the code details. Sent from my iPhone -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from t...

Re: [MW:28533] SA335 Gr.P91(P-15E)

Fui   02_Hilkes_Gross_Welding_of_CrMo_steels_for_power_generation_and_petrochemical_applications.pdf   000000003002003833.pdf   111031_CCUG_P91_Fabrication_Guidelines_Dave_Buzza-1.pdf   2Q10, 58-63, 210Haquahala58-63.pdf   38.PDF   612-629-1-PB.pdf   d_1035am_bill_newell_revised.pdf   Evaluation Of Mechanical Properties Of Dissimilar Metal Tube.pdf   Grade 91 R 10-05.pdf   Grad...

Re: [MW:28533] Branch PWHT - Control Thickness

consider 1  because specify branch connection ,  no. 2 just for pressure & non pressure part joint eg. support  regard rajesh On Wed, Oct 31, 2018 at 7:36 AM Hareesh K V < hareesh13h@gmail.com > wrote: Dear Sir, Situation:   Welding of pipe branch connection with RF pad. Header size: 20mm; Thickness of RF Pad: 20mm Branch pipe thickness: 10.97mm Whether PWHT is required for the branch connection? As per ASME B 31.3, Clause 331.1.3 (a),   the PWHT control thickness  is the lesser  of the below two conditions, (1) the thickness of the weld [  As per clause 331.1.3 (b) (5) the control thickness of branch can be calculated. ] (2) the thickness of the materials being joined at the weld or the thickness of the pressure-containing material if the weld is attaching a nonpressure containing material to a pressure-containing material. Here can i consider  (2)  as 20mm as that is the thickness of the material being used in this situation and consider the same as the control thickness fo...

Re: [MW:28533] SA335 Gr.P91(P-15E)

table 331 in b31.3 - pwht , 341 for ndt regard rajesh On Wed, Oct 31, 2018 at 7:36 AM 'Sangram' via Materials & Welding < materials-welding@googlegroups.com > wrote: Dear experts , If some one have working experience with p91 material; please help regarding heating & cooling rate. Max hardness allows . My construction code is Asme B31.3 Please specify the code details. Sent from my iPhone -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/1...

Re: [MW:28533] Combined PQR

This is from AWS D1.1-2015 THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ASNT-Level II in PT,MT,RT & UT. International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Wed, Oct 31, 2018 at 10:06 AM Nithin Joseph < nithindsilva4u@gmail.com > wrote: In AWS there is no provision of extracting a process. for eg, you are qualifying FCAW+SMAW, you have to use same combination on job too. Writing separate WPS for SMAW & FCAW is not acceptable as per AWSD1.1. On Wed, Oct 24, 2018 at 2:11 PM shakin thobias < shakinthobias@gmail.com > wrote: Dear experts I need to qualify welders in Both FCAW and SMAW. can i do both qualification in same PQR. what are the parameters and range of qualification. qualify that welders to max 30 mm thickness range.  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materi...

Re: [MW:28533] Combined PQR

Hi  shakin thobias   1. Please refer AWS D1.1 , Part C for performance qualification requirements. Range of qualifications - pl refer Table 4.10 & 4.11   2. Combination of WPS is allowed as per 3.6.1  This is applicable for both qualified or prequalified WPS.[ Screen shot from 2015 edition as below ] Also refer  OLD AWS interpretation as below [ 1984 edition] Thanks and Regards Rameshkannan Devaraj "What you have learned is a mere handful; What you haven't learned is the size of the world – Avvaiyar" On Wed, Oct 31, 2018 at 10:06 AM Nithin Joseph < nithindsilva4u@gmail.com > wrote: In AWS there is no provision of extracting a process. for eg, you are qualifying FCAW+SMAW, you have to use same combination on job too. Writing separate WPS for SMAW & FCAW is not acceptable as per AWSD1.1. On Wed, Oct 24, 2018 at 2:11 PM shakin thobias < shakinthobias@gmail.com > wrote: Dear experts I need to qualify welders in Both FCAW and S...

Re: [MW:28529] Combined PQR

In AWS there is no provision of extracting a process. for eg, you are qualifying FCAW+SMAW, you have to use same combination on job too. Writing separate WPS for SMAW & FCAW is not acceptable as per AWSD1.1. On Wed, Oct 24, 2018 at 2:11 PM shakin thobias < shakinthobias@gmail.com > wrote: Dear experts I need to qualify welders in Both FCAW and SMAW. can i do both qualification in same PQR. what are the parameters and range of qualification. qualify that welders to max 30 mm thickness range.  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout . -...

[MW:28529] SA335 Gr.P91(P-15E)

Dear experts , If some one have working experience with p91 material; please help regarding heating & cooling rate. Max hardness allows . My construction code is Asme B31.3 Please specify the code details. Sent from my iPhone -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout .

[MW:28547] Branch PWHT - Control Thickness

Dear Sir, Situation:   Welding of pipe branch connection with RF pad. Header size: 20mm; Thickness of RF Pad: 20mm Branch pipe thickness: 10.97mm Whether PWHT is required for the branch connection? As per ASME B 31.3, Clause 331.1.3 (a),   the PWHT control thickness  is the lesser  of the below two conditions, (1) the thickness of the weld [  As per clause 331.1.3 (b) (5) the control thickness of branch can be calculated. ] (2) the thickness of the materials being joined at the weld or the thickness of the pressure-containing material if the weld is attaching a nonpressure containing material to a pressure-containing material. Here can i consider  (2)  as 20mm as that is the thickness of the material being used in this situation and consider the same as the control thickness for PWHT? Regards, Hareesh K V +91-8547859202 -- ---------------------- Hareesh K V +91-9447625012 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received ...

[MW:28529] Branch PWHT - Control Thickness

Dear Sir, Situation:   Welding of pipe branch connection with RF pad. Header size: 20mm; Thickness of RF Pad: 20mm Branch pipe thickness: 10.97mm Whether PWHT is required for the branch connection? As per ASME B 31.3, Clause 331.1.3 (a),   the PWHT control thickness  is the lesser  of the below two conditions, (1) the thickness of the weld [  As per clause 331.1.3 (b) (5) the control thickness of branch can be calculated. ] (2) the thickness of the materials being joined at the weld or the thickness of the pressure-containing material if the weld is attaching a nonpressure containing material to a pressure-containing material. Here can i consider  (2)  as 20mm as that is the thickness of the material being used in this situation and consider the same as the control thickness for PWHT? Regards, Hareesh K V +91-8547859202 -- ---------------------- Hareesh K V +91-9447625012 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received ...

Re: [MW:28527] Combined PQR

Yes possible as per ix On Mon, Oct 29, 2018, 4:08 PM Kannayeram Gnanapandithan < kgpandithan@gmail.com > wrote: Is it possible to combine individualy qualified PQR to form single WPS  On Mon, 29 Oct 2018 10:00 am shakin thobias, < shakinthobias@gmail.com > wrote: As per reference Aws doesn't have provisions for qualifying multiple process in same plate. If any other methods to qualify?!! On Sun, 28 Oct 2018, 12:35 pm Kannayeram Gnanapandithan, < kgpandithan@gmail.com > wrote: Code is D1.1, if possible ,pl give code ref for combination On Fri, 26 Oct 2018 11:42 am prabir maji, < pk_maji@rediffmail.com > wrote: Yes you can Thanking you, P.K.MAJI Sr Surveyor, BUREAU VERITAS (I) PVT LTD., e-mail:-prabir.maji@in.bureauveritas.com NAGPUR, www.bureauveritas.co.in Mob:9422127912 From: shakin thobias < shakinthobias@gmail.com > Sent: Wed, 24 Oct 2018 15:43:37 To: materials-welding@googlegroups.com Subject: [MW:28493] Combined PQR   Dear experts   I need to ...

Re: [MW:28527] Combined PQR

Rajesh, not for ASME, It is for AWS D1.1 what is being discussed here On Mon, 29 Oct 2018 2:38 pm rajesh kaswala, < rajeshkasvala@gmail.com > wrote: AS PER SEC. 9  QW-306 Combination of Welding Processes Each welder or welding operator shall be qualified within the limits given in QW-301 for the specific welding process(es) he will be required to use in production welding. A welder or welding operator may be qualified by making tests with each individual welding process in separate test coupons, or with a combination of welding processes in a single test coupon. Two or more welders or welding operators, each using the same or a different welding process, may be qualified in combination in a single test coupon. For combination qualifications in a single test coupon, the limits for thicknesses of deposited weld metal, and bend and fillet testing are given in QW-452 and shall be considered individually for each welder or welding operator for each welding process or whenever there is...

Re: [MW:28523] Combined PQR

AS PER SEC. 9  QW-306 Combination of Welding Processes Each welder or welding operator shall be qualified within the limits given in QW-301 for the specific welding process(es) he will be required to use in production welding. A welder or welding operator may be qualified by making tests with each individual welding process in separate test coupons, or with a combination of welding processes in a single test coupon. Two or more welders or welding operators, each using the same or a different welding process, may be qualified in combination in a single test coupon. For combination qualifications in a single test coupon, the limits for thicknesses of deposited weld metal, and bend and fillet testing are given in QW-452 and shall be considered individually for each welder or welding operator for each welding process or whenever there is a change in an essential variable. A welder or welding operator qualified in combination on a single test coupon is qualified to weld in production using ...

Re: [MW:28522] PQR

QW-201 Manufacturer's or Contractor's Responsibility Each manufacturer or contractor shall list the parameters applicable to welding that he performs in construction of weldments built in accordance with this Code. These parameters shall be listed in a document known as a Welding Procedure Specification (WPS). Each manufacturer or contractor shall qualify the WPS by the welding of test coupons and the testing of specimens (as required in this Code), and the recording of the welding data and test results in a document known as a Procedure Qualification Record (PQR). The welders or welding operators used to produce weldments to be tested for qualification of procedures shall be under the full supervision and control of the manufacturer or contractor during the production of these test weldments. The weldments to be tested for qualification of procedures shall be welded either by direct employees or by individuals engaged by contract for their services as welders or welding operat...

Re: [MW:28523] Combined PQR

Is it possible to combine individualy qualified PQR to form single WPS  On Mon, 29 Oct 2018 10:00 am shakin thobias, < shakinthobias@gmail.com > wrote: As per reference Aws doesn't have provisions for qualifying multiple process in same plate. If any other methods to qualify?!! On Sun, 28 Oct 2018, 12:35 pm Kannayeram Gnanapandithan, < kgpandithan@gmail.com > wrote: Code is D1.1, if possible ,pl give code ref for combination On Fri, 26 Oct 2018 11:42 am prabir maji, < pk_maji@rediffmail.com > wrote: Yes you can Thanking you, P.K.MAJI Sr Surveyor, BUREAU VERITAS (I) PVT LTD., e-mail:-prabir.maji@in.bureauveritas.com NAGPUR, www.bureauveritas.co.in Mob:9422127912 From: shakin thobias < shakinthobias@gmail.com > Sent: Wed, 24 Oct 2018 15:43:37 To: materials-welding@googlegroups.com Subject: [MW:28493] Combined PQR   Dear experts   I need to qualify welders in Both FCAW and SMAW. can i do both qualification in same PQR. what are the parameters and range of q...

Re: [MW:28523] PQR

Yes. ASME it is available On Mon, 29 Oct 2018 10:00 am Vivek, < vivianlogo@gmail.com > wrote: Hello experts, is there any code/standard reference  for below statement? "If a PQR is qualified for one location of company, same can be used for another location provided the other facility/location is under same technical And Quality administration as of the qualified one" Regards, Vivek. -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . Visit this group at https://groups.google.com/group/materials-welding . For more options, visit https://groups.google.com/d/optout . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You...