Just run a PQR, get mech tests done; if all comes Ok, try to stick to the lower end of the range as far as possible. Sec IX allows +15% deviation from the PQR values. Also, PB's guidelines can be followed.
--- On Mon, 8/6/09, PB HEGDE <hegde.pb@isgec.com> wrote:
From: PB HEGDE <hegde.pb@isgec.com> Subject: [MW:2347] RE: 2345] Heat Input formula To: materials-welding@googlegroups.com Date: Monday, 8 June, 2009, 12:58 PM
Friends i)For SMAW process , The Formula given is a thumb rule but ii)We generally major on bead length basis ,As we have observed in SMAW ,it is difficult to control the consistent Current and Voltage i.e. Say For 4Dia x 450 length of electrode We measure the weld bead length after burning say 400mm length of electrode and the same is recorded in PQR/ e.g. 350mm bead length for burning of 400mm electrodes . This way we control the heat input of weld to get good impact property We can mention the bead length against individual size electrodes in WPS Regards Hegde p.B. From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of Chandra, Vasanthan (Lagos) Sent: Monday, June 08, 2009 12:26 PM To: materials-welding@googlegroups.com Subject: [MW:2345] Heat Input formula Friends, I have got the following formulae for calculating the heat input for SMAW and other welding processes'. Pl confirm which one is correct. As far as I am concerned, I am following the FIRST SET for all the process. First Set: - Max Amp x Max V / Min Speed : Max Heat Input
- Min Amp x Min V / Max Speed : Min Heat Input
Second Set: - Max Amp x Max V / Max Speed : Max Heat Input
- Min Amp x Min V / Min Speed : Min Heat Input
Third set: - Min Amp x Max Volts /Min Speed : Maximum Heat Input
- Max Amp x Min Volt / Max Speed : Minimum Heat Input
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