Saturday, April 5, 2025

Re: [MW:35506] WPS for Furnace PWHT

Dear Sir,

I am not clear about the question.

Is the question is "The welding is done without following a WPS having  PWHT and actually the joints need the same" is it?

May I know the material ?

Also if it is of Carbon Steel material, is PWHT requirment is there based on design or based on ASME 31.3?

Regards,

Hareesh K V

On Mon, 27 Jan, 2025, 11:57 am Prakash Kumar Bontra, <prakashbontra@gmail.com> wrote:
For furnace PWHT as per ASME B 31.3 all the joints in the spool (1" to 36") need PWHT approved WPS and where to refer?

Prakash Bontra

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Friday, April 4, 2025

[MW:35504] Re: Clarification on SS304 Pipe EFW and RF Pad Weld Alignment per ASME Standards

Dear Experts,

I am following up on my earlier emails regarding the alignment of weld seams on SS304 pipes and their reinforcing pads (RF pad). I have not yet received a response and would greatly appreciate your expert opinion on the matter.

To recap: Is aligning the EFW seam of the pipe with the manually welded seam of the RF pad in the same straight line acceptable per ASME standards?

Are there any minimum distance requirements between the pipe seam and the RF pad weld joint, as per the relevant ASME code sections?

Your prompt guidance would be greatly appreciated to ensure compliance with the necessary standards.

Thank you again for your time, and I look forward to your response.


Best regards,
Vinoth G


On Thu, 27 Mar 2025 at 20:23, Vinoth Kanna <gvinoth43@gmail.com> wrote:
Dear Experts,

I would like to seek clarification regarding the alignment of the weld seams on SS304 pipes and their reinforcing pads (RF pad). Referring to the attached photo, the EFW seam of the pipe and the manually welded seam of the RF pad are aligned in the same straight line.

Could you please confirm whether this is acceptable as per ASME standards? Also I would appreciate it if you could specify the relevant ASME code section and highlight if there is any minimum distance requirement between the pipe seam and the RF pad weld joint.

Your expert guidance on this matter will be highly valuable.


Best regards,

Vinoth G

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Re: [MW:35505] Re: Clarification on SS304 Pipe EFW and RF Pad Weld Alignment per ASME Standards

Dear Mr. Vinoth,
Aligning the Extruded Finned Weld (EFW) seam of a pipe with manually welded seam of RF pad in the 
same straight line is generally not recommended as per ASME standards. 
ASME B31.3 and ASME Sec. VIII do not explicitly prohibit it, they emphasize avoiding stress concentration 
points that could lead to failure.
Playing both seams in alignment may create a weak point, increasing a likelihood of crack initiation or failure 
under stress, cyclic loading or thermal expansion.  
Closely aligned seams can make NDE more challenging and may miss incomplete fusion or other defects.
ASME B31.3 (sec. 328.5.4) recommends seams should be staggered to avoid stress risers.
A good engineering practice is to maintain  a 50 mm staggering of the seams based on service conditions and 
material. 
Hence,
1. Off set the seams to minimise the stress concentration.
2. Perform RT, UT, PT to verify the weld integrity if alignment (maintaining the minimum distance) is not possible.
3. Industrial standard recommends a min. of 50 mm or 1.5 to 2 times  the thickness of pipe seam and the RF 
    pad weld for separation to reduce stress concentration. 
4. Otherwise follow client requirements for exact values.
Trust it is clear.
rgds,
C Sridhar.
---------------------------------------------------------------------------------------------------------------------------------------
      



On Thu, 3 Apr 2025 at 09:46, Vinoth Kanna <gvinoth43@gmail.com> wrote:

Dear Experts,

I am following up on my earlier emails regarding the alignment of weld seams on SS304 pipes and their reinforcing pads (RF pad). I have not yet received a response and would greatly appreciate your expert opinion on the matter.

To recap: Is aligning the EFW seam of the pipe with the manually welded seam of the RF pad in the same straight line acceptable per ASME standards?

Are there any minimum distance requirements between the pipe seam and the RF pad weld joint, as per the relevant ASME code sections?

Your prompt guidance would be greatly appreciated to ensure compliance with the necessary standards.

Thank you again for your time, and I look forward to your response.


Best regards,
Vinoth G


On Thu, 27 Mar 2025 at 20:23, Vinoth Kanna <gvinoth43@gmail.com> wrote:
Dear Experts,

I would like to seek clarification regarding the alignment of the weld seams on SS304 pipes and their reinforcing pads (RF pad). Referring to the attached photo, the EFW seam of the pipe and the manually welded seam of the RF pad are aligned in the same straight line.

Could you please confirm whether this is acceptable as per ASME standards? Also I would appreciate it if you could specify the relevant ASME code section and highlight if there is any minimum distance requirement between the pipe seam and the RF pad weld joint.

Your expert guidance on this matter will be highly valuable.


Best regards,

Vinoth G

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Wednesday, April 2, 2025

[MW:35502] SAW WELDING


Dear Expert 


what are the minimum thickness can qualify SAW welding .8mm thick plate  possible to weld  ( GTAW -4mm & SAW 4 mm ) 
We choose F7A5-EM12k combination please guide me 

Regards 
Elavarasan

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Re: [MW:35503] SAW WELDING

Dear 
You can weld 8mm thickness plate by saw welding procedure but saw welding wire dia selection is more important, because of it is based on ampere and voltage. In 8mm thickness plate if you use 3.2m wire then it will be twisted/deform the plate. Welding material selection is based on base material and required parameters 


With regards,
Bhaumik patel

On Sun, 30 Mar, 2025, 5:07 pm Elavarasan Mech, <elavarasan1861994@gmail.com> wrote:

Dear Expert 


what are the minimum thickness can qualify SAW welding .8mm thick plate  possible to weld  ( GTAW -4mm & SAW 4 mm ) 
We choose F7A5-EM12k combination please guide me 

Regards 
Elavarasan

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Sunday, March 30, 2025

Re: [MW:35501] TEST COUPON ASME SEC IX

Yes, You can machine the Plate. 
Prepare the Welding Running Sheet and mention 14 mm Plate machined to 8 mm Plate. 

then the groove weld qualification will be 8-16 mm for impact test and 1.5 - 16 mm without impact test

On Sat, Mar 29, 2025 at 2:58 PM Elavarasan Mech <elavarasan1861994@gmail.com> wrote:
dear sir 
 Actual project thickness :9mm ( impact required)PED
we have 14 mm thick plate SA516 G70 .if considered impact requirement as per ASME SEC IX ( WPS QUALIFICATION )we need minimum base mental thickness  9mm .we plan to weld 14mm plate decrease the thickness to 8mm .still my WPS qualified with impact 8mm To 16 mm.
My consideration is machined plate acceptable or not  which standard I need to refer 


ELAVARASAN


On Sat, 29 Mar 2025 at 10:37 AM Venkatesh Mech <venki2204@gmail.com> wrote:
Hi elavarasan,
Can you elaborate whether you have to machine 14mm plate to 8 mm for welding, or you have to make 8mm plate instead of 14mm. 

Select the weld plate thickness based on your casting weld depth .

Incase your casting weld depth requirement is more than 2 inch better you can for 40mm plate so that you can weld as much as the depth as standard requirement, make sure you have to get approval incase you are doing major weld on the part based on customer requirement.

Regards,
Venkateshwaran 

On Sat, 29 Mar, 2025, 08:30 Elavarasan Mech, <elavarasan1861994@gmail.com> wrote:
Please clarify below 
As per ASME SEC IX can we use 14mm plate machined to 8 mm plate for WPS & WQT qualification.please guide me 
 
Regards 
ELAVARASAN 

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Saturday, March 29, 2025

Re: [MW:35488] Re: 2411] Re: FW: 2390] Aluminium welding Data

In Aluminium welding, Cleaning Aluminium oxide, hydrated oxide to be cleaned mechanically & by ARC also.  Al2O3 has got melting temperature around 2400 deg celsius whereas Pure aluminium around 660deg celsius. Torch shall be water cooled to avoid high heat inturn, absorb hydrogen which is enemy to form pores. USE AC Square wave with Pure or Zirconiated Tungsten.
THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
ISO 9712 Level 2 in VT,
ASNT-Level II in PT,MT,RT & UT,
LA ISO 9001-2015, ISO 3834, EN 15085, 
International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
Mobile no: +919940739349


On Wed, Mar 19, 2025 at 10:25 PM James Bond <jamessbaand.786@gmail.com> wrote:
Dear Sir,

i have a job for aluminimum welding - 3mm sheet + 20 square tube welding.
this is my first time.

can u help me with this. - for aluminum welding.

how to do - how to prepare the surface - gas and welding parameters - pre requisities for aluminium welding.

kind regards,
k. vinodh kumar
hosur, tamil nadu, india
+91-9844035036

On Saturday, June 13, 2009 at 10:08:41 AM UTC+5:30 PB HEGDE wrote:

There is a vast difference in welding practices between Steel and aluminum welding.

i)Commonly Aluminum is welded by Tig and mig process

ii) For Tig process for more than 5mm thk AC tig is preffered with pure argon ,Pure tungsten is used. For AC tig DC suppressor is used for better performance, Preheating .is to be controlled properly. Weld pool is to be well protected from wind. Cleaning of filler metal before use is very essential. In case DC mode use electrode DC +ve to be used

iii)For mig Electrode  DC +ve to be used ,generally 1.2 dia wire on spool is used.

 

iv) For weld properties ,you will not be achieve the UTS as per base material. However 70% of base material strength is acceptable for weld and accordingly the base material thk is designed.

v)Some of the alloy require Aging or Heat treatment to improve the properties.

 

Aluminum welding is not that simple as steel welding as porosity is major problem you will face

 

Regards

 

Hegde P.B.

 

 

 

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of NILESH VARMA
Sent: Friday, June 12, 2009 9:17 AM
To: materials-welding@googlegroups.com
Subject: [MW:2411] Re: FW: 2390] Aluminium welding Data

 

Dear Hegde,
 Firstly thank you for the data given by you. For one of our jobs the material we are using is 6061 T651 as per AMS.
 Actually we wanted to know what are the common differences between steel & aluminium welding & also which are the problems commonly encountered while welding. As our objective is to provide the best product to our customer at low cost we are looking at exploring different fabrication techniques. Also it would obviously we clear to you that since Al is low weight material, the application demands extremely low weight & high strength application.

Regards,
Nilesh V.

On Thu, Jun 11, 2009 at 10:26 AM, PB HEGDE <hegde.pb@isgec.com> wrote:

Dear Nilesh

Attaching the welding and fabrication of aluminum But is there any specific Al alloy in your mind to know

 

Regards

 

Hegde p.B.

 

Subject: FW: 2390] Aluminium welding Data

 

 

 

From: materials-welding@googlegroups.com [mailto:materials-welding@googlegroups.com] On Behalf Of NILESH VARMA
Sent: Wednesday, June 10, 2009 6:26 PM
To: materials-welding@googlegroups.com
Subject: [MW:2390] Aluminium welding Data

 

Dear friends,
 Can anybody help me out to find some really good aluminium welding technical data.

Regards
Nilesh V.

 

 



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Re: [MW:35489] Specimen Test location in PQR

You have to refer ASME SEX IX , QW-462 For all desired details

On Thu, Mar 6, 2025 at 12:23 PM kumar sumit <kumarsumities@gmail.com> wrote:
Dear all 
               Can anyone Elaborate test specimens(Tensile, root,face/side bend and toughness test) location in PQR sample  with reference and also Size of specimen in which all test is covered.

Thanks

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Re: [MW:35490] Specimen Test location in PQR

Refer ASME Sec.IX  

1. QW-451                                  - Type & no. of tests for PQR
2. QW-462, Fig. 462.1 to 462.3  - Specimen sizes for each tests
3. Fig 463.1(a) to 463.1(d)         - Specimen location

Thanks & Regards

K.Dinesh 



On Thu, Mar 6, 2025 at 10:53 AM kumar sumit <kumarsumities@gmail.com> wrote:
Dear all 
               Can anyone Elaborate test specimens(Tensile, root,face/side bend and toughness test) location in PQR sample  with reference and also Size of specimen in which all test is covered.

Thanks

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Re: [MW:35492] Buttering and overlay

Dear Mr Saini,

 major difference between weld with buttering and weld overlay are given below:
1. weld over lay 
     a. weld over lay have two types, one is hardface over lay another one is corosion resistance over lay 
    b. when we required harder surface with higher hardness than base materail - hardface over lay is being used
    c. when we required corrosion resistant surface in order avoid correcion- corrosion resistance over lay being used 
2. weld with butter 
    a. During dissimilar welding applaiction, buttering being used 
    b, when joining carbon steel to stainless steel, the carbon steel side buttering can be done before joining to SS materail 
    c. purpose of buttering to avoid the dilution effect & lossing of alloying  elements from weld metal 

you can refer AWS welding hand book for your further refernce.
     
 



Regards,
Sankaran.SP
Welding & Metallurgy expert
 


On Thursday 13 March, 2025 at 02:50:03 pm IST, Shahil Saini <sainishahil98@gmail.com> wrote:


Hello All,
Hope all are doing well,

Can anyone please explain the major difference between weld with buttering and weld overlay?

Regards & Thanks,
Shahilkumar Saini



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Re: [MW:35506] WPS for Furnace PWHT

Dear Sir, I am not clear about the question. Is the question is "The welding is done without following a WPS having  PWHT and actually ...