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Showing posts from September, 2022

Re: [MW:33521] Impact Test Requirement : ASME Sec. VIII Div.1

Dear Sir, Wt will be the test temperature and the acceptance criteria to procure the material. On Fri, 30 Sept 2022, 7:55 am Pravin Kurade, < pravinkurade@gmail.com > wrote: Yes impact is required ref UG 84 chart On Fri, 30 Sep 2022 at 09:08, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts,  Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C. Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materi...

Re: [MW:33516] Personnel qualification to witness Sensitive Leak Test

Please refer SNT TC 1A for qualification requirement  On Fri, 30 Sep 2022 at 09:08, maheshQAQC < chilukamarimahesh@gmail.com > wrote: Dear Exerts, is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.? your valuable inputs are  highly appreciated thanks. Mahesh -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/27f4a9be-aef1-4c60-9d85-406ccd8f958dn%40googlegroups.com . -- Pravinkumar kurade -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You...

Re: [MW:33516] Impact Test Requirement : ASME Sec. VIII Div.1

Yes impact is required ref UG 84 chart On Fri, 30 Sep 2022 at 09:08, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts,  Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C. Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAHBxnQ7-ZGwD2T5SHytyTQndeSpueg2kxmG%3DJg5S6cKHMspPUg%40mail.gmail.com . -- Pravinkumar kurade -- https://materials-welding.blogspot.com/ https://www.link...

[MW:33514] Personnel qualification to witness Sensitive Leak Test

Dear Exerts, is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.? your valuable inputs are  highly appreciated thanks. Mahesh -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/27f4a9be-aef1-4c60-9d85-406ccd8f958dn%40googlegroups.com .

[MW:33514] Impact Test Requirement : ASME Sec. VIII Div.1

Dear Experts,  Please share the Impact Test requirements of SA 516 Gr.70 N , 80 mm thickness with a MDMT of -29 degree C. Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAHBxnQ7-ZGwD2T5SHytyTQndeSpueg2kxmG%3DJg5S6cKHMspPUg%40mail.gmail.com .

[MW:33514] Higher strength grade for E7018-1

Dear expert's, Kindly explain about higher strength/TS/YS of E7018-1. -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAC6cZ-j%2BpaeMxUOvXiP%2BmrydagNE%2BVpLJsEmpF5Mq0KqZnEi1w%40mail.gmail.com .

Re: [MW:33513] Hydrotest as per ASME B 31.3

Dear Exerts, is there any personnel qualification required as per SNT-C-1A to witness Sensitive Leak test as per B31.3 345.8 and ASME Sev-V Article 10 Appendix I.? your valuable inputs are  highly appreciated thanks. Mahesh On Friday, 10 December 2021 at 11:39:58 UTC+8 mhaskar aly wrote: Pressure Test and Leak test are two different tests; used for different purposes. On Tue, 12 Oct 2021, 15:47 krishna kamal nayan Pandey, < kkmec...@gmail.com > wrote: Dear Experts, As per b 31.3 Joints can be painted before leak test. Is the leak test referred here as a hydrotest also? Please confirm. Best Regards,   Krishna Kamal Nayan      -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-weld...@googlegroups.com . To view this d...

Re: [MW:33512] OLET welding in Cladding

Dear Sir Thank you for this knowledge sharing. Can you please mention the reference standards used for this cladding. Thanks and Regards SHAM SHAHABUDDIN QC INSPECTOR - WELDING On Tue, Aug 23, 2022 at 9:28 AM 'Neilash Kumar' via Materials & Welding < materials-welding@googlegroups.com > wrote: Yes before joining the olet to cladded pipe  Step 1 Buttering on top of pipe face side wall  drilled location . Step 2  Grinding using same grade stainless wheel  Step 3 Etiching using acids to see carbon replaced with stainless steel clad material  Step 4 cladding and followed with NDT (UT and RT to see the full penetration joint . Best Regards  Neilash  Sent from Yahoo Mail on Android On Sun, Aug 21, 2022 at 11:52 AM, TANSON N < tansonn3@gmail.com > wrote: Dear All, How is olet welded with claded pipe,is there any procedures to follow? -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message be...

[MW:33511] Crack in forging

Hello to everyone of you.  we have EN-24 material in supply condition of Forged+ Annealed+ P/Mc   as shown in attached pic.  Manufacturing process is IND/LRF/VD/LHT . Please advise the root cause of cracking. Thanks -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/42ea5f3d-a1b2-4707-98ee-0b26f52f1a03n%40googlegroups.com .

Re: [MW:33510] FCAW - Procedure Qualification Test

Dear Sir, FYI what was the max. hardness value for in the root pass  and in the cap ?    Root Pass : 224 HV10 & Capp : 198 HV10  Best Regards , ENG. Ahmed Osman On Thursday, September 22, 2022 at 11:44:06 a.m. GMT+3, williams p wilson < williamswilsonp@gmail.com > wrote: FYI Kiswel Brand Flux Cored Wire - E71T1-C1 Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade < pravinkurade@gmail.com > wrote: Hello which consumables you used to weld this joint On Thu, 22 Sep 2022 at 09:04, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts, Please reply with your valuable comments, details are as follows. Welding Process : FCAW Material : SA 516 Gr.70 N, 20 mm Thi...

Re: [MW:33507] FCAW - Procedure Qualification Test

- try to use mixed gas ( argon , CO2 ) instead of pure co2 - reduce as much the layers thickness  what was the max. hardness value for in the root pass  and in the cap ?    Best Regards , ENG. Ahmed Osman On Thursday, September 22, 2022 at 11:44:06 a.m. GMT+3, williams p wilson <williamswilsonp@gmail.com> wrote: FYI Kiswel Brand Flux Cored Wire - E71T1-C1 Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade < pravinkurade@gmail.com > wrote: Hello which consumables you used to weld this joint On Thu, 22 Sep 2022 at 09:04, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts, Please reply with your valuable comments, details are as follows. We...

Re: [MW:33508] Which filler wire can use?

Actually it's a mistake the materials is CuNi C70610 and ASTM B62 83600   Can you tell me for this two material which filler wire we can use and process  On Fri, Sep 23, 2022, 10:48 PM Mubashir khan < mubashirkhan9642@gmail.com > wrote: We have already welded with ERCUNI filler wire using p34 to p34 WPS using GTAW process. Does this welding is acceptable or not? If not, then suggest the welding requirement such as process, filler wire, procedure etc. On Fri, Sep 23, 2022, 1:52 PM Kannayeram Gnanapandithan < kgpandithan@gmail.com > wrote: C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan < mubashirkhan9642@gmail.com > wrote: Dear experts, Ple...

[MW:33508] FILLER WIRE FOR SA240 GR 304 TO ENCOALLOY 8800

Dear all, What is the filler wire for below mentioned PQR 1 SA240 GR.304 TO UNS NO 8800 2. SA240 GR.304 TO UNS NO 8810 Best Regards Sujit -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAFonYWNw%3DUB1o%2BXxbGEgGrg%3DUXTTr4ByHFukfJ-1ZSQ3JdgCvQ%40mail.gmail.com .

Re: [MW:33506] WPS and PQR

What I understand is : When we are in high pressure we use T/2 to T+6 When we are in normal pressure we use T/2 to 2T  Is that right ??   Le ven. 23 sept. 2022 à 06:15, Kannayeram Gnanapandithan < kgpandithan@gmail.com > a écrit : As per ASME SEC IX, QW 403.6, Minimum base metal thickness is 11.04mm THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Mon, Jun 13, 2022 at 2:59 PM saleem manhappulath < saleemm9526@gmail.com > wrote: Dear all I have PQR Cs to inconel with impact.  Thinkness 11.07mm Deposit weld metal thickness: gtaw-6mm smaw -5.07 I need prepare wps for gtaw only What thickness range will mention for base metal in wps Regards  Saleem  -- Thanks & Best Regards Saleem manhappulath Mob:+966533595849 WhatsApp:+919526445936 From iPhone xs -- https://materials-welding.blogs...

Re: [MW:33505] Which filler wire can use?

We have already welded with ERCUNI filler wire using p34 to p34 WPS using GTAW process. Does this welding is acceptable or not? If not, then suggest the welding requirement such as process, filler wire, procedure etc. On Fri, Sep 23, 2022, 1:52 PM Kannayeram Gnanapandithan < kgpandithan@gmail.com > wrote: C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan < mubashirkhan9642@gmail.com > wrote: Dear experts, Please give your valuable comments  For CuNi C70610 and ASTM B62 C38600 For these base metal which filler wire we can use and why with reference thanks -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 ---...

Re: [MW:33504] Which filler wire can use?

C38600 (Lead Brass) is not suitable for fusion welding, so u can do brazing using silver brazing rod THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Fri, Sep 23, 2022 at 3:39 PM Mubashir khan < mubashirkhan9642@gmail.com > wrote: Dear experts, Please give your valuable comments  For CuNi C70610 and ASTM B62 C38600 For these base metal which filler wire we can use and why with reference thanks -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.g...

[MW:33503] Which filler wire can use?

Dear experts, Please give your valuable comments  For CuNi C70610 and ASTM B62 C38600 For these base metal which filler wire we can use and why with reference thanks -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAALx7_LAOVwUcSkuRqHrA-wepN%3DsDgq%2BbZhwfsnpxaNnw5jaSQ%40mail.gmail.com .

Re: [MW:33502] WPS and PQR

As per ASME SEC IX, QW 403.6, Minimum base metal thickness is 11.04mm THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Mon, Jun 13, 2022 at 2:59 PM saleem manhappulath < saleemm9526@gmail.com > wrote: Dear all I have PQR Cs to inconel with impact.  Thinkness 11.07mm Deposit weld metal thickness: gtaw-6mm smaw -5.07 I need prepare wps for gtaw only What thickness range will mention for base metal in wps Regards  Saleem  -- Thanks & Best Regards Saleem manhappulath Mob:+966533595849 WhatsApp:+919526445936 From iPhone xs -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails fro...

Re: [MW:33497] E7018 Equivalent Filler Wire for SAW

F7A2EM12K THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Thu, Sep 22, 2022 at 2:27 PM Thota Kishore < krish.royal18@gmail.com > wrote: Dear Experts, Could anyone suggest the filler wire & suitable flux for SAW which shall be equivalent to E7018/SMAW. Thanks in advance. Regards, Kishore  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CALpPUFsEkoKqSdsHfwdPcTtjY4qGWaD%3DLW3vcyi0c-Yxo7x1%3Dw%40mail.gmai...

Re: [MW:33495] FCAW - Procedure Qualification Test

FYI Kiswel Brand Flux Cored Wire - E71T1-C1 Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message On Thu, Sep 22, 2022 at 12:37 PM Pravin Kurade < pravinkurade@gmail.com > wrote: Hello which consumables you used to weld this joint On Thu, 22 Sep 2022 at 09:04, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts, Please reply with your valuable comments, details are as follows. Welding Process : FCAW Material : SA 516 Gr.70 N, 20 mm Thickness PWHT :  610  °  C  ±  10 °  C, @  120 Minutes Tensile, Bend, Macro & Hardness Values are Accepted. But in the Charpy Impact Test @  -28 ° C   , Average on WCL is 09 Joule In HAZ the average is 217 Joule. Filler Wire Details K-71T1-C1, AWS A5.20, 1.2 mm Diameter Impact Values (as per MTC) , Charpy V-Notch  @  -20 °  C, Avg. 54 J & Min. 27 J Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the envir...

Re: [MW:33494] FCAW - Procedure Qualification Test

Hello which consumables you used to weld this joint On Thu, 22 Sep 2022 at 09:04, williams p wilson < williamswilsonp@gmail.com > wrote: Dear Experts, Please reply with your valuable comments, details are as follows. Welding Process : FCAW Material : SA 516 Gr.70 N, 20 mm Thickness PWHT :  610  °  C  ±  10 °  C, @  120 Minutes Tensile, Bend, Macro & Hardness Values are Accepted. But in the Charpy Impact Test @  -28 ° C   , Average on WCL is 09 Joule In HAZ the average is 217 Joule. Filler Wire Details K-71T1-C1, AWS A5.20, 1.2 mm Diameter Impact Values (as per MTC) , Charpy V-Notch  @  -20 °  C, Avg. 54 J & Min. 27 J Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To uns...

[MW:33492] Re: FCAW - Procedure Qualification Test

Dear Experts, Greetings!! Anyone knows the reason for very low impact test values on the weld centerline. Thanks in advance. Welding Process : FCAW Material : SA 516 Gr.70 N, 20 mm Thickness PWHT :  610  °  C  ±  10 °  C, @  120 Minutes Tensile, Bend, Macro & Hardness Values are Accepted. But in the Charpy Impact Test @  -28 ° C   , Average on WCL is 09 Joule In HAZ the average is 217 Joule. Filler Wire Details K-71T1-C1, AWS A5.20, 1.2 mm Diameter Impact Values (as per MTC) , Charpy V-Notch  @  -20 °  C, Avg. 54 J & Min. 27 J Thank You & Regards Williams P Wilson +968-94600828 QA/QC Engineer Please consider the environment before printing this message -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+u...