Materials & Welding

S355 J2 WP  is a weathering structural steel  It has better atmospheric corrosion resistance. Use E 8018 - W1/W2  Electrodes This is regularly  available in market  Vishwas IWE  9823472273 Sent from my iPhone On 20 Sep 2024, at 11:05 AM, sridhar cn <sridharcn305@gmail.com> wrote:  ER80S-Ni1(a nickel alloy filler wire), E81T1-Ni1C 9 (for FCAW process with 80 A+20 CO2)   Please read it as "ER80S-Ni1(a nickel alloy filler wire), E81T1-Ni1C (for FCAW process with  80 A+20 CO2)". You can also try with E/ER309L which will help to avoid preheating or post weld cooing. But it  is only an option. Sridhar. On Thu, 19 Sept 2024 at 19:27, sridhar cn < sridharcn305@gmail.com > wrote: Mr.Xun Thong, S355J2WP is a weathering steel.  E7018-1, E 8018-W2 (for higher strenths), ER80S-Ni1(a nickel alloy filler wire), E81T1-Ni1C 9 (for FCAW process with 80 A+20 CO2)  are generally suitable.  Preheat & PWHT may be necessary to p...

Dear Friend : Its not  a recommended combination. But can you please  describe its application?  On Mon, 16 Sept 2024 at 13:07, Vijay Kumar < vijaytuty@gmail.com > wrote: Dear Experts, I need SA335 P91 to SA106Gr.B Dissimilar Material Welding Procedure with some reference codes.  Please share  Thanks  Vijayakumar +91 8238450968 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/be7e26e6-2446-4b69-8ed4-d10c5a074dcfn%40googlegroups.com . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed ...

Dear experts... I have one clarification in ISO15614; I have a WPS qualified in Group No. 6.1 with Group No. 5.1... Shall I use this WPS for Group No. 6.1 with Group No. 5.2. As per table 5 in ISO 15614 we can use it. But I have a concern I have to use filler material with different chemical and Mechanical property (Cl.8.4.4) like instead of ER80S-B2 I will use ER90S-B3. My Qualification level as per ISO15614 is Level II. Pls suggest your opinion with back up. Thanks in advance... -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/06653aef-d841-4470-8830-a011ad28cb2fn%40googlegroups.com .

Which fillers have to use for P91-P22, nd P22-P11 , P11-106 On Sun, 22 Sept, 2024, 6:43 pm Vinay, < vinay.thattey@gmail.com > wrote: Dear Friend : Its not  a recommended combination. But can you please  describe its application?  On Mon, 16 Sept 2024 at 13:07, Vijay Kumar < vijaytuty@gmail.com > wrote: Dear Experts, I need SA335 P91 to SA106Gr.B Dissimilar Material Welding Procedure with some reference codes.  Please share  Thanks  Vijayakumar +91 8238450968 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/be7e26e6-2446-4b69-8ed4-d10c5a074dcfn%40googlegroups.com . -- ...

P91 - P22 - TYP B91 /B3 P22 -P11- TYP B3/B2 P11-SA 106 - B2/ Carbon steel  Normally Higher alloy of the consumables Deployed  You can decided based on PQR  Vishwas-IWE 9823472273 Sent from my iPhone On 23 Sep 2024, at 4:07 PM, Md Usman Ghani <mdushmanghani@gmail.com> wrote:  Which fillers have to use for P91-P22, nd P22-P11 , P11-106 On Sun, 22 Sept, 2024, 6:43 pm Vinay, < vinay.thattey@gmail.com > wrote: Dear Friend : Its not  a recommended combination. But can you please  describe its application?  On Mon, 16 Sept 2024 at 13:07, Vijay Kumar < vijaytuty@gmail.com > wrote: Dear Experts, I need SA335 P91 to SA106Gr.B Dissimilar Material Welding Procedure with some reference codes.  Please share  Thanks  Vijayakumar +91 8238450968 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Ma...

Dear Mohd Siraj, Can you please provide a more precise answer to my question? Your help will be highly appreciated. On Tuesday, July 2, 2024 at 8:19:35 PM UTC+5 Mohd Siraj wrote: it look like copy paste from chat gpt without even read the entire article. Many serious error are there.. technology can be used, but read and validate before answer it your way! On Friday, May 31, 2024 at 8:09:17 AM UTC+3 Amol Betkar wrote: Dear Tahir, In urea production environments, materials used for constructing process equipment must be highly resistant to corrosion, particularly from carbamate solutions and other aggressive chemical compounds. For this reason, specific stainless steels such as 316 UG (Urea Grade) or 25Cr-22Ni-2Mo are preferred. These materials are designed to have very low or no ferrite content. Here's why controlling ferrite content is crucial in these grades and how ferrite can impact corrosion resistance: Importance of Low Ferrite Content in Urea Grade Materials: Corrosion Resis...

As per Table 5, Foot note b , it may not qualify THANKS & BEST REGARDS, KG.PANDITHAN, BE, IWE,  CSWIP 3.1, ISO 9712 Level 2 in VT, ASNT-Level II in PT,MT,RT & UT, LA ISO 9001-2015, ISO 3834, EN 15085,  International Welding Engineer.  CONSULTANT-WELDING & QUALITY Mobile no: +919940739349 On Mon, Sep 23, 2024 at 3:34 PM s.harikrish s < harikrish1511@gmail.com > wrote: Dear experts... I have one clarification in ISO15614; I have a WPS qualified in Group No. 6.1 with Group No. 5.1... Shall I use this WPS for Group No. 6.1 with Group No. 5.2. As per table 5 in ISO 15614 we can use it. But I have a concern I have to use filler material with different chemical and Mechanical property (Cl.8.4.4) like instead of ER80S-B2 I will use ER90S-B3. My Qualification level as per ISO15614 is Level II. Pls suggest your opinion with back up. Thanks in advance... -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this messag...

Dear team, We got an order for 120 mm the carbon steel pressure vessel from our customer. Is there any special care to follow during fabrication. It will be very helpful if anybody could share a procedure for high wall thick pressure vessel fabrication. I have no experience of high wall thick PV fabrication.  Thanks in advance for your expert opinion. Manoj. -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CACgUO5%3DjSg-BtNOyUw%2BdFWCV6ETwy7wgrm8sXzvM4F028UZx3A%40mail.gmail.com .

Dear Experts I have a question regarding the RF pad design. If a vessel's RF pad is designed as a full RF pad but is facing fabrication issues such as the welding not being allowed to touch and potential concerns with bolt placement, how does that impact our calculations? Specifically, if the cutting portion of the RF pad is affected, do we need to recalculate the entire design calculations for that RF pad? Thanks in advance for your expert opinion. Akash -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/8af50cd0-aa0b-49b4-98aa-75904ea57197n%40googlegroups.com .

plase mention if there is any code standard in ASME  thank you in advance On Saturday, October 5, 2024 at 10:26:00 AM UTC+5:30 akash sgk wrote: Dear Experts I have a question regarding the RF pad design. If a vessel's RF pad is designed as a full RF pad but is facing fabrication issues such as the welding not being allowed to touch and potential concerns with bolt placement, how does that impact our calculations? Specifically, if the cutting portion of the RF pad is affected, do we need to recalculate the entire design calculations for that RF pad? Thanks in advance for your expert opinion. Akash -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web vi...

this could be part of improper design or RF Pad support welding(fillet)?  and this question already earlier answered in the group. this kind of joint can be further welded or joint by weld flange at each and then bolted with insulated bolt.,  however service temperature variation may affect both joint thermal expansion that need to add by metal expansion joint at CS side. pl do not joint directly by welding. Or else use transition spool as mentioned above if you have multiple WPS's/PQR's to support these welding. On Monday, September 16, 2024 at 10:37:39 AM UTC+3 Vijay Kumar wrote: Dear Experts, I need SA335 P91 to SA106Gr.B Dissimilar Material Welding Procedure with some reference codes.  Please share  Thanks  Vijayakumar +91 8238450968 -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from thi...

Hi  Can any body respond at what stage an independent inspector witness material testing for certification of 3.2.? On Wednesday, December 19, 2018 at 6:03:43 PM UTC+5:30 shaikh ahmed wrote: Dear Friends, Please can you advise in which EIL Standard or API standard  to find the material certification requirement  EN3.1 or 3.2 or 2.2 for Pumps ( various components) in EIL Specification. waiting for your response. thanks. Ahmed -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/f794a65b-0632-4fe1-b9e0-7ed4a33c9c5an%40googlegroups.com .

Dear Sir, Could you please inform me about the permissible variation for elbow ovality? and also about that Tolerances of pipe and fittings deviation same or different. On Thursday 1 September 2016 at 16:10:25 UTC+5 Faizal, Majeed [c] wrote: Dear All,   According to ASME B31.3, Section 332.2 Bending, flattering or ovality of a bend , the difference between maximum and minimum diameters at any cross section, should not exceed 8% of nominal outside diameter.       Thanks & Regards, ________________________ Faizal R Majeed QC Piping/Mechanical Saudi Chevron Phillips Chemical Office  (+966) 13 3568100 Ext.1466 E-mail   : fai...@saudichevron.com P   Think Green!!!    Please consider your environmental responsibility before printing this e-mail.         From: material...@googlegroups.com [mailto: material...@googlegroups.com ] On Behalf Of M S R K S Prasad Sent: Thursday, September 01, 2016 9:11 AM To: material...@goog...

For Valve case it should be from Pouring to final test  For Plate/Pipe- start from Raw material to final test On Tue, Oct 8, 2024 at 1:04 PM israr < ahmedisrar.nm@gmail.com > wrote: Hi  Can any body respond at what stage an independent inspector witness material testing for certification of 3.2.? On Wednesday, December 19, 2018 at 6:03:43 PM UTC+5:30 shaikh ahmed wrote: Dear Friends, Please can you advise in which EIL Standard or API standard  to find the material certification requirement  EN3.1 or 3.2 or 2.2 for Pumps ( various components) in EIL Specification. waiting for your response. thanks. Ahmed -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on...

Dear Friends, Can any one tell Minium distance between two joints in Pipeline/API 1104. Thanks  Prabhu  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAMQt9%2BDPJjNT_8EZTVV8p809Yo26dq-7f-tUusG_mK%3DxwBmL4g%40mail.gmail.com .

FYR..... On Thu, 10 Oct 2024, 15:41 Prabhu PN, < prabhu.2k5@gmail.com > wrote: Dear Friends, Can any one tell Minium distance between two joints in Pipeline/API 1104. Thanks  Prabhu  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/CAMQt9%2BDPJjNT_8EZTVV8p809Yo26dq-7f-tUusG_mK%3DxwBmL4g%40mail.gmail.com . -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it,...

Hi Dear You should do DHT operation immediately after finishing the welding process post heating is to minimize the susceptibility to cold cracking due to residual hydrogen in the welds and to minimize problems due to low as-welded toughness. Because of hydrogen pick up during the welding process, a dehydrogenation heat treatment is applied to the weld to outgas the hydrogen before a weld allowed to cool. DHT will be started at 300 C within a minimum 200 mm band with weld in the center line promptly at the first strike of arc and will be finished minimum 2 hours after taking the strike off the base metal. Thanks, On Wednesday, September 11, 2024 at 1:52:03 PM UTC+3:30 williams p wilson wrote: Hai Experts, Greetings!! Hope you are doing well. We found crack on Turbine Exhaust Stack butt weld joints made by 6 mm thick, SA 387 Grade 22 Cl.2  We repaired with E91T1-B3 with FCAW welding process  with a preheat of 140 degree C , maximum Interpass temp. of 240 degree...

Welding SA 387 Grade 22 Cl.2, a high-strength alloy steel, can lead to issues like cracking if not handled properly. During the welding process: o   Preparation : Preheating to 150 0 C or as per specific guidelines or standards is essential to reduce the cooling rate of the weld and minimize      the risk of cracking. o   Welding Procedure : Control the heat input with proper welding parameters Ampere, voltage, and travel speed) to avoid residual stresses. o   Use Interpass Temperature Controls : Monitor the Interpass temperature to 250 0 C to prevent overheating of the weld area. o   Welding Technique : Instead of weaving, use stringer beads to reduce heat input and distortion. o   Post-Welding Treatment : Post-heat weld and HAZ areas to 300-350 0 C to release residual Hydrogen. o   Post-Weld Heat Treatment : PWHT to 700°C to 760°C (but specific requirements may vary) to relieve residual stresses that may have been      introduced during welding. o   S...

Dears regarding the tack weld I use the rod, both for supports installation EN 15609-1 and stainless steel piping installation according ASME IX. There is any requirements that allow or prohibits to use the rod? the rod with same material and certificate 3.1 etc etc. thank you  Matteo  -- https://materials-welding.blogspot.com/ https://www.linkedin.com/groups/122787 --- You received this message because you are subscribed to the Google Groups "Materials & Welding" group. To unsubscribe from this group and stop receiving emails from it, send an email to materials-welding+unsubscribe@googlegroups.com . To view this discussion on the web visit https://groups.google.com/d/msgid/materials-welding/90bdad1a-997a-4edc-abeb-32b9e4c9da49n%40googlegroups.com .

Fcaw should be avoid ,and Follow the Post heat after welding ,  Fcaw not suitable for this Material and thickness range On Sun, 13 Oct 2024, 21:34 sridhar cn, < sridharcn305@gmail.com > wrote: Welding SA 387 Grade 22 Cl.2, a high-strength alloy steel, can lead to issues like cracking if not handled properly. During the welding process: o   Preparation : Preheating to 150 0 C or as per specific guidelines or standards is essential to reduce the cooling rate of the weld and minimize      the risk of cracking. o   Welding Procedure : Control the heat input with proper welding parameters Ampere, voltage, and travel speed) to avoid residual stresses. o   Use Interpass Temperature Controls : Monitor the Interpass temperature to 250 0 C to prevent overheating of the weld area. o   Welding Technique : Instead of weaving, use stringer beads to reduce heat input and distortion. o   Post-Welding Treatment : Post-heat weld and HAZ areas to 300-350 0 C to release r...