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[MW:35832] 625 Weld Overlay on SA516 Gr70 plate in 3G position

By Materials & Welding
Hi Everyone,

We have encountered as PQR for Inconel-625 WOL on SA516 Grade 70 Normalized plate in 3G position.

Two Anomalies were observed: 
1. After PWHT of 120 mins, Hardness in base metal dropped from average 164 HV to average 108 HV! Has anyone observed such a drop in hardness? Is it possible? 
2. 625 WOL is done using SMAW electrode from Special Metals, the Nickel content as per consumable TC is 65%. While in WOL chemistry, 1.5mm from Top, Nickel % came around 68%. 3% Higher!! Is this possible, in any case?

Thanks in advance from your expert views.

Regards,
Mohammed Dudhiyawala, IWE

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