Sunday, May 2, 2021

Re: [MW:32348] Lower - % Ferrite in Super Duplex Stainless Steel

Hi

Please check the  shielding Gas 
Argon + 2 % Nitrogen  purity levels 
purging gas  100 percent Argon . Better to control with less than 100 ppm
You should have purge monitor with least count .001 

Nitrogen also play important role is Austentic and ferrtic phase distribution .

Kr

Das 


On Thu, 29 Apr 2021, 12:50 pm Chintan, <chintan51@gmail.com> wrote:
Dear Expert, 

After Filling & Capping of  Weld Metal, During % Ferrite check via Feritoscope  values are showing less than requirement, How ever all other test i.e. Hardness, PMI etc. are well accepted. 
Kindly advice on  possible root cause as well as tips to achieve high Ferrite 
Please find below details for your quick ref. 
 Material Grade - SDSS -UNS s32760
Joint type -Pipe - Butt weld - 18 mm thick 
Welding Process - GTAW + SMAW 
Welding Consumable - ER 2594 + E 2594-15
% Ferrite - GTAW ( Root ) - 35%, SMAW ( Capping) - 25 -28 %, Base metal - 35to 40%, HAZ - 32 to 35% 
% Ferrite - Spec Req - 30  to 70%
Inerpass mentained - 100°C for GTAW, 120°C for SMAW
Heat input - GTAW - 0.8 to 1 KJ/mm
SMAW - 1.2 KJ/mm

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