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Re: [MW:35902] Request for Consumable Estimation Sheet for GTAW/SMAW Pipeline Welds

By Materials & Welding

Parameter,Value
Joint Type,V_GROOVE
Material,CARBON_STEEL
Process,GMAW
Thickness (mm),10
Included Angle (deg),60
Root Gap (mm),2
Root Face (mm),1
Weld Length (m),1
Efficiency,0.92
Reinforcement (mm),2
---,---
Results,
Cross Section Area (mm2),79.16
Volume (cm3/m),79.16
Total Volume (cm3),79.16
Weight (kg/m),0.62
Total Deposit Weight (kg),0.62
Total Filler Required (kg),0.68
Dear  MD MASUD RANA
Please check it

With Regards,
M.Magesh kumar

On Wed, 19 Nov 2025 at 16:26, Masud Hamza <masudhamza14@gmail.com> wrote:

Hello everyone, I hope you are all doing well.

I am seeking technical assistance in developing a welding consumable estimation format for pipeline fabrication.
For reference, consider the following joint configuration:

  • Pipe Size: 16-inch

  • Wall Thickness: 12.7 mm (XS)

  • Welding Process: GTAW (root & hot pass) followed by SMAW (fill & cap)

I would appreciate a standardized consumable-calculation template—preferably in Excel or PDF—to accurately determine filler metal requirements, deposition rates, joint volume, and allowable tolerances for this type of weld.

Thank you in advance for your support and technical guidance.


Best Regards
MD MASUD RANA
QA-QC Inspector(Welding & Piping)
Mechanical Engineer.
Pipeliners Limited.
Bibiyana Optimization Project (Turbo Expander)
Contact NO: 01738-862988

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