Saturday, February 2, 2013

Re: [MW:16682] Required PQR Test Help

Cant I make WPS P1G1 to P1G1 and P1G2 to P1G2 with this PQR (for impact test req jobs.)??

I saw an old WPS that uses this strategy thats why I go with that.


On Saturday, February 2, 2013 9:41:46 AM UTC+5, Biplab Pal wrote:
Dear friend

Thickness                              10mm (WPS qual. 10-20mm)

Mat                                        Plate - SA516 Gr60 & SA516 Gr70 (this will qualify bot P1G1 and P1G2 mats right?)

you can not do this in your case as Impact test is required and G no is SEV.


Preheat                                  38°C Min(client spec)

Interpass Temp                       250°C Max

PWHT                                   620°C (120min, 100°C/hr)

PWHT should be determined as per cinstruction code.
If it is Div 1 follow UCS table for P no 1 material

Pos                                       3G (NON Essential Variable.)

Type                                      GTAW + SMAW

 

Tests:

2              Tensile Test

2              Face Bend Test

2              Root Bend Test

4              Side Bend Test (Do we need this?)

5?           Toughness Test (Charpy V-Noch at -46 C is enough?) at MDMT

Other DT should be as per QW-451.1


Hardness

Radiography


And the other thing is how big test coupon should I weld to get these tests.

On Fri, Feb 1, 2013 at 8:00 AM, Tarık Tuna <tari...@gmail.com> wrote:
Dear Experts,

Our company is going to make a new PQR and WPS but since I am new at ASME sec IX and B31.3, I would like to verify my tests before doing them.

So PQR specs are;

Thickness                              10mm (WPS qual. 10-15mm)

Mat                                        Plate - SA516 Gr60 & SA516 Gr70 (this will qualify bot P1G1 and P1G2 mats right?)

Preheat                                  38°C Min(client spec)

Interpass Temp                       250°C Max

PWHT                                   620°C (120min, 100°C/hr)

Pos                                       3G

Type                                      GTAW + SMAW

 

Tests:

2              Tensile Test

2              Face Bend Test

2              Root Bend Test

4              Side Bend Test (Do we need this?)

5?           Toughness Test (Charpy V-Noch at -46 C is enough?)

Hardness

Radiography


And the other thing is how big test coupon should I weld to get these tests.

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Thanks & Regards
Biplab Pal
Welding Inspector
E-mail:   bipla...@gmail.com
 
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[MW:34866] Presentation for WPS ,PQR AND WPQ as per ASME Sec IX in power point

Dear Experts.        If anyone having presentation of WPS,PQR and WPQ  as per ASME  SEC.IX  in power point then please share . Regards Sanja...