Tuesday, January 10, 2012

RE: [MW:13443] RE: 13437] ASME Sec. IX changes 2011a - Query on Heat input calculation for weld overlay

Hi Venkat

The Heat input calculation by "volume of weld metal" has been removed. Ie
QW-409.1(b) is not applicable for QW-409.29

BR
M.Vijayan


-----Original Message-----
From: materials-welding@googlegroups.com
[mailto:materials-welding@googlegroups.com] On Behalf Of N VENKATESWARA
PRASAD
Sent: Tuesday, January 10, 2012 10:29 AM
To: materials-welding@googlegroups.com
Subject: Re: [MW:13440] RE: 13437] ASME Sec. IX changes 2011a - Query on
Heat input calculation for weld overlay

Hi Vijayan,

Thanks for your reply.

What is changes in QW 409.29. I could not find any difference between
previous and present edition. Can you please eloborate on it.

Regards

VENKAT

On 1/9/12, vijayan <vijayan.m@madinagulf.com> wrote:
> Hi Venkat
>
>
>
> Per Sec IX, QW409.26, for first layer only, an increase of more than
> 10% of Heat input or volume of weld metal qualified requires
Requalification.
>
>
>
> This restriction is only applied to first layer due to the reason
> that, an increase in heat input or volume of WM on first layer, may
> increase the tendency to have more dilution with the base metal.
>
>
>
> In your case, first pass (first Layer-E309LMo) is 0.815 Kj/mm. this
> can be increased to 0.815*1.1=0.896Kj/mm.
>
>
>
> Other passes, there is no restriction on heat input.
>
>
>
> The first layer
>
> QW409.26 refers back to QW409.1 to calculate the heat input or volume
> of weld metal. there you will get more info about wave form controlled
welding.
>
>
>
> [cid:image001.png@01CCCEE9.EEC0DB20]
>
>
>
> BR
>
> M.Vijayan
>
>
>
>
>
> -----Original Message-----
> From:
> materials-welding@googlegroups.com<mailto:materials-welding@googlegrou
> ps.com> [mailto:materials-welding@googlegroups.com] On Behalf Of N
> VENKATESWARA PRASAD
> Sent: Monday, January 09, 2012 2:36 PM
> To: materials-welding
> Subject: [MW:13437] ASME Sec. IX changes 2011a - Query on Heat input
> calculation for weld overlay
>
>
>
> Dear All,
>
>
>
> As per Sec IX 2011 a , there were some changes in Heat input
> calculation regarding overlay. Can any body explain me with expample.
>
>
>
> We have one corrosion overlay qualified on CS material with E309LMO
> and E 316L.
>
>
>
> The heat input for first pass is 0.815 KJ/mm
>
> , second pass 0.7 KJ /mm
>
> final pass 0.715 KJ/mm
>
>
>
> What changes to done in in the WPS as per ASME Sex. 2011a.
>
>
>
>
>
> Regards
>
>
>
> Venkat
>
>
>
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w.r.t. applicable code/standard/contract documents.

This communication and any files transmitted with it are confidential and may also be privileged. It is for the exclusive use of the intended recipient(s). If you are not the intended recipient or the person responsible for delivering it to the intended recipient(s), please note that any form of distribution, copying or use of this communication or information contained in it is strictly prohibited and may be unlawful. If you have received this communication in error please return it to the sender, and delete the material from any computer. We reserve the right to monitor email communications through normal internal and external networks. We believe but not warrant that the email and the attachments are virus free. The statement and opinions expressed in this communication are those of the writer and do not necessarily represent those of Madina Group, whose registered office address is

P.O. Box 20459, Doha, Qatar.
Tel. +974 44600818
Fax. +974 44603143

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For more options, visit this group's bolg at http://materials-welding.blogspot.com/
The views expressed/exchnaged in this group are members personel views and meant for educational purposes only, Users must take their own decisions w.r.t. applicable code/standard/contract documents.

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