Friday, September 16, 2011

Re: [MW:12465] mixed feed convection coils

Dear  Mr. Karandish,
 
The crack appears to be over the entire weld, and obviously, the welding process needs to be corrected. I feel that this requires a thourough
investigation at the site and metallurgical evaluation and testing if we need to correct this problem. I am a Metallurgy/ welding consultant ( IIT Kharagpur, Metallurgy, 43 years experience) with experience in welding of S.S., P91 steel, etc. I am willing to take up this problem.
 
S.N.Bagchi.



-----Original Message-----
From: AA karandish <aa.karandish@yahoo.com>
To: material & welding <materials-welding@googlegroups.com>
Sent: Thu, 15 Sep 2011 5:09 pm
Subject: [MW:12461] mixed feed convection coils




Dear experts,
In attached images you will find the failure happened on the junctions of header to heater tubes of a natural gas + steam heater. The heater specification is as follows:
Inside fluid: natural gas + steam
Outside fluid : flue gas from burning of natural gas in the reformer of an Ammonia plant.
Tube and header material : SA-312 TP 3047H
Considering the above let me have your suggestion regarding the failure reasoning.
 
Regards,
Karandish
  
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